Robert Malone
602-***-**** Cell ( *************@***.***
PROFESSIONAL PROFILE
EXECUTIVE & SENIOR MANAGEMENT - CUSTOM WOOD PRODUCTS
Cost Reduction . Operational and Product Diversity . Operational
Development
Strategic Leadership . Accountability . Change and Quality
Management
Creative fourth generation senior custom wood products specialist with full
gamut practical experience - practiced and proficient from master craftsman
to executive management proficient at developing and deploying on target
and in-line industry specific methodologies, product, policy, procedure,
processes, systems - increased earnings, savings, and compliance; A Master
at producing ideal operational performance while significantly increasing
quality, minimizing waste, and reducing costs. Excellent performer in all
areas and disciplines with comprehensive management experience to include
cost-effective employee based executive consulting and developmental
general operations management with a superb record of cash-flow generation
and profit; a unique thirty-four year veteran in high-end residential and
commercial custom wood products, specialized manufacturing and services.
Select Career Achievements:
( 2000-2008 saved five companies over 4.7 M and increased throughput by
over 7.25 million yearly
( At eight operations I improved total process throughput at an average
increased rate of 275%
( Typically manage 25% reduction in workforce while increasing productivity
and throughput
( Typically increase sales volume through introduction of diversity an
average of 25%
( Paid down debt load eliminating one million at two locations, collecting
all "closed" receivables
( Implemented functional craftsman training programs enhancing profit by
15% on average
( At six locations I organized saving an average of 44% on installation and
associated cost
Areas of Benchmarked Expertise:
. EB Executive Consulting . General-Operations Management
. Sr. Project Management
. Efficiency Engineering . Change-Turnaround implementation
. Engineering (All-Product)
. Resolution Management . Cost Accounting - Price Structuring
. Production Management
. Process Engineering . Policy, Process, Procedure .
Estimating - (Scientific)
. Risk Assessment . Organizational Structuring
. Manpower Assessments
. Feasibility Evaluations . Diversity Implementation
. Plant Layout - Start Ups
. Owners Representative . Human Resource Management
. Product Diversity
. Due Diligence . Succession Planning
. Profit & Loss
Professional Experience_______________________________________
Confidential
PRESENT
Interested in a career-oriented management position with a growth-directed,
developmental, or leading edge organization in which I may further my
career in business and operations management; to create a structure to
empower and maintain my ideals, principals, and concepts proven on target
and in line; one interested in utilizing my skills and experience for the
betterment of the organization and it's associates
CAREER HIGHLIGHTS... Robert Malone ? Page 2
Guzman Custom Cabinet and Door Company Phoenix, Arizona
2004 - 2008
General Manager - Division - Chief Estimator, Sr. Project Manager, more...
Absentee Owner
High-end Residential and Commercial applications - Award Winning complete
interior packages with Custom Kitchens, Architectural Millwork, Furniture,
Entry & Passage Doors, Commercial Displays, Fixtures, More... Challenged
with the turnaround of a division - I Developed, performed, and/or managed
Policy, Process, Systems, Sales, estimating, engineering, project
management, production, procurement, retail showroom, P & L, more...
. Implemented price structuring, preliminarily posted target profit margins
5-10% on projects 1st year, 40% greater
. Reorganized facility, set-up a JIT production management system improving
output by over 300% setting schedules "at-will"
. Developed teams/lead men to methods, standards, practices, and processes
increasing total throughput an additional 100%
. Designed and managed an apprenticeship training program, further
enhancing throughput and increasing profit by 15%
. Developed Project Management and costing standards, practices, and
processes increasing total throughput an additional 300%
. Increased sales volume 400% through creative marketing techniques and
adding diversity in product and services
Saved $ 719,344 the first year and a grand total of 2,158,032 through
improvement and change, also organizing an additional 1.4M in added
throughput, posting profit... Letter from CFO
Accurate Woodworking Inc. Phoenix, Arizona
CONTRACTED 2003 - 2004
General Manager - E/B Executive Consulting - Special Projects Estimator,
Sr. Project Manager, more...
Upscale Commercial - Displays, Restaurants, Retail, Architectural
Millwork... 68+ Employees - 2 shifts Challenged with the turnaround of all
aspects of complete organization I developed, reorganized, performed,
and/or managed estimating, engineering, project and production management,
updated and reorganized facility.
. Installed JIT production monitoring system and processes, monitored
improvement at 33% estimated @ 1.98M yearly.
. Reorganized production facility and increased production throughput by
over 40% with minimal investment in tooling
. Evaluated, reorganized, reduced workforce by 30% increasing throughput
and saving an estimated 1 M in year end revenue.
. Organized an 85% reduction in re-work that represented 20-25% of
processed product with estimated savings of 480K yearly
. Substantially improved collections for outstanding receivables of one
million, improving project closure and cash-flow.
. Reworked and developed new administrative policy and processes saving or
creating an estimated 160K on WIP
Saved over $ 1.5M in hard cost through creative management practices;
including 1.9 M in additional throughput based on production and
procedural changes, Worked for owner to stop losses, reduce debt load, and
generate revenue - one year renewable employment agreement
Relative Success - Business Sold
Robert Craig Industries Phoenix, Arizona
2001 - 2003
President/COO - Multiple Divisions - Chief Estimator, Sr. Project Manager
Custom architectural woodworking, themed and period environments, high-end
custom residential kitchens, furniture, fixtures, including large scale
commercial and specialty applications for sales centers, pro-shops,
restaurants, retail stores, and other commercial projects. Facility set up
for 4-5 Million in volume with 40+ Employees Developed, implemented,
managed - Policy, Process, Systems, Procedure, Product, and manpower, also
performed and managed sales, design, estimating, engineering, drafting,
project and production management, procurement, retail sales, more...
Executive Consultant to CEO and CFO, saving over $664,500 in upstart and
operating cost through creative management practices, also increasing
working capital by 30%, developed, installed, and Delivered state of the
art processes and facility On Target and In-Line
CAREER HIGHLIGHTS... Robert Malone ? Page 3
Display Works Inc. Phoenix, Arizona
CONTRACTED 2000 - 2001
General Manager - Multiple Divisions - E/B Executive Consultant - National
Company 58+ Employees
Upscale Commercial - Displays, Restaurant, Retail, Architectural Millwork
and Doors, Residential Packages
Challenged with the turnaround - Reorganized total operations for multiple
divisions/locations; developed, performed, instructed, and managed - sales,
marketing, estimating, engineering, project management, and production I
managed out of state projects, logistics, reorganized production facility,
and introduced product diversity... see Bradford Millwork for additional
similarities - Letter from President
. Implemented project cost accounting and price structuring through custom
spreadsheets capturing lost revenue up to 30%
. Reorganized production facility and processes increasing throughput by
over 200% with minimal investment in re-tooling
. Evaluated and restructured administrative processes and employee packages
saving initially over $125K in 90 days
. Eliminated rework by implementing and improving production processes and
concepts, evaluated at $ 350K in savings
. Developed Project Management standards, practices, and processes
preliminarily increasing total throughput @ 100%
. Saved an average of 37.5 % on installation and shipping practices
evaluated at 169K for the year
Saved $ 1.3 M through improvement and change, adding 2 M in added potential
throughput Worked with owner to stop losses, grow
business, secure funding from potential investor/CFO
Discounted and deferred compensation package - one year employment
agreement
Habitat Tempe, Arizona
9/98 - 9/2000
Millwork Manager - Night Shift - International Company - National Awards
125+ Employees
High-end Commercial displays, Restaurant, Retail, Specialty Merchandise,
Architectural Millwork, Exhibits...
Provided Company with "internal project management", project pre-
fabrication and post-install evaluations; critical and reverse engineering,
man hour assessments, layout, cultists, material take-offs, development and
fabrication of intricate labor-intense specialty wood products. Manage and
develop project fabrication team(s). Assist architectural, design, and
project management personnel with feasibility input. Performed the duties
of a Master Craftsman / lead man supervising labor intense design oriented
and intricate segments of major projects I substantially improved product
and process capabilities, quality, throughput. Additional impact and major
savings and benefits not accounted for or fully disclosed.
Norms Custom Woodwork - Rulapaughs - T.B. Brown
6/95 - 8/98
Employee Based Executive Consulting for Displaced Corporate and Banking
Executives...
Operations Consulting - Operations, project & production management;
estimating, engineering, fabrication, finishing, installations, purchasing,
training and development! Master Craftsman High-end Commercial and
Residential custom applications...
Bradford Millwork Inc. Phoenix, Arizona
CONTRACTED 1994 - 1995
General Manager - Project Manager
Residential custom kitchens and complete home packages for luxury tract
communities 58+ Employees
Assigned to GM position after 90 days, Developed, performed, and managed
sales, estimating, project & production management, reorganized facility,
increased capacity, negotiated better pricing from vendors... Letter from
CEO
. Evaluated/restructured project management process and manpower, cutting
by 25% saving company $ 47,056+
. Improved project management processes and increased file preparation time
for production ready status 300%
. Reorganized facility increasing overall throughput initially at 30%
(targeted @ 200%), initial savings 390K
. Reorganized and reduced production workforce by 33.25% (44 to 30) in
manpower reductions saving over $167,648 yearly
. Re-organized process, procedure, and manpower saving 40-50% on
installation costs with estimated savings of 156K
Saved $ 778 K through improvement and change, increasing throughput up to 2
Million annually performing and obtaining results through
discounted compensation agreement
CAREER HIGHLIGHTS... Robert Malone ? Page 4
Lynmark Custom Woodworking Company Neptune, New Jersey
1987 - 1993
President/GM - Master Craftsman - Sales, Chief Estimator, Sr. Project
Manager, more...
The Nucleus of this business I managed all business and operational aspects
of the company while performing sales, design, estimating, engineering,
project management, fabrication, delivery, and installation of high-end
commercial and Ultra residential applications - Reproduction Specialists
with multiple locations to later include a custom door and hardwood
operation. On Target and In Line - 16-24 Employees D & B Rated AAA
. Initially managed 2 Million in high-end product and efficiently doubled
sales volume and throughput.
. Developed processes for "short run production" of diverse high-end
custom products - increasing profit 40%
. Developed short-term contingency solutions for contractors - increasing
additional revenue up to 30% by segment
. Posted consistent profit margins on throughput, "Benchmarked"
operations - On Target and In Line
Gordon Danielli Design Inc. Eatontown, New Jersey
1985 - 1987 Fabrication/Field Supervisor - Master
Craftsman - National Awards 80+
Employees
High-end Residential & Commercial Architectural Millwork, Furniture,
Displays, Restaurant, Retail, Exhibits...
High-Profile and Award Winning Outfit, Best In Class... Master Craftsman on
labor intense and unique projects performing pre-fabrication critical and
reverse engineering. MVP for numerous NAHB, MIRM and MAME "Gold Awards" for
best in the USA
Highlights:
. Increased production capabilities and throughput through efficiency,
growth initiatives, and incentive - by over 300 %
. Performed R&D and created prototypes for Customized and Designer
Signature Office Furniture product line for company
. Installation supervisor saving company over 35% on installation
practices and associated cost
Amusement Technologies Inc. Asbury Park, New Jersey
1983 - 1985
Wood Products Dept. Woodworking Operations Manager/Master Craftsman
100+ Employees
High-end Commercial Architectural Millwork, Displays, Kiosk, Specialty
Products for large International and Specialty concerns... Residential
specialties...
Highlights:
. Increased production capabilities for growth and efficiency by up to
125 % cutting manpower by 33%
. Performed R&D and created prototypes and molds for specialty
applications for National Icons cutting labor cost by 50%
. Over the road installation supervisor saving company over 40% on
installation practices and associated cost
MALPAR Custom Cabinet Co. Asbury Park, New Jersey
1977 - 1983
Operations Manager - Production Manager - Custom Craftsman
High-end designer custom kitchens, furniture - commercial fixtures and
furnishings - Night Club Interiors
Highlights:
. Improved production and scheduling methods improving lead times and
throughput by 15%
. Managed over the road on site "limited time frame" specialty
fabrication projects capturing premium revenue and 100% profit
. Managed NJ State vocational jobs training program, teaching cabinet
making while capturing 30% payroll reduction
. Worked with State auditor(s) and Private "business specific" accounting
firm to develop feasible operational standards
. Worked with SCORE to develop Project Management criteria and Quality
Implementation for improved bottom line
Malone, Robert Resume AE