Professional Qualifications and Key Strengths
Plant Manager Operations Manager Operations Turnaround Professional
Successful Manufacturing Operations Professional with proven success in
revitalizing sub-standard performing business units. Customer- and quality-
focused business executive that provides the strategic vision and
leadership that drive operational process, productivity, efficiency and
bottom-line improvements. Inspiring leader who creates winning teams and
motivates people to achieve their highest potential with proper
accountability.
Team Building & Leadership P&L Management Cost Reduction
Organizational Development Turnaround Management Safety Compliance
Operations Improvement Strategic Planning New Product Launches
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CAREER HIGHLIGHTS
Change Agent: Transformed a struggling business unit with consistent and
clear Leadership by implementing continuous improvement principles and
techniques resulting in increased profitability and favorable impact to P&L
year over year.
Quality and Customer Champion: Oversaw the development and deployment of QS
9000, TS-16949, Q-1 and ISO-14001 policy & procedure. The team's
dedication to our Quality Operating System (QOS) facilitated numerous
corrective & preventative action plans resulting in world class customer
PPM, delivery, scrap and supplier metrics. The organizations' dedication
to quality & customer service resulted in numerous quality awards including
Ford Q1, Chrysler Gold Pentastar and ITT Gold Preferred Supplier Award.
Team Builder and Coach: Implemented monthly communication meetings with all
employees resulting in very favorable employee satisfaction surveys and
Union avoidance. Promoted open communication and fostered a learning
culture with established training programs with defined measurable for all
employees. [pic]
professional experience
RELUME TECHNOLOGIES Oxford, MI
VICE PRESIDENT OF OPERATIONS
2008-2011
. Transformed R&D company into a repetitive manufacturing production
facility
. Oversaw implementation of ISO 9001:2008
. Directed Product Development with several successful product launches
. Implemented Value Stream Mapping in manufacturing and warehouse areas
. Implemented rapid prototype for customer service developing into
production orders
EATON CORPORATION [Formerly Saturn Electronics & Engineering / MascoTech
Controls] [Automotive Group] Oxford, MI
Operations manager
1992 - Present
Responsible for overall plant activities for 200 hourly and 40 salaried
personnel including profit and loss, operational budgets, continuous
improvements, cost reductions, health and safety standards, customer
satisfaction, supplier development and communication, quality and material
systems and manpower and staffing management. Direct reports include
Operations/Production, Human Resources, Materials, Manufacturing
Engineering, Quality and Finance.
. Implemented continuous improvement initiatives that included lean
manufacturing, TPS, 6-Sigma, 5-why principles along with QOS
measurables.
. Successfully launched several platforms (17 FG part numbers)
concurrently on-time and with no quality issues resulting in 100%
increase in sales in one year with no additional salary staff costs.
. Zero-defect supplier to Ford Dearborn Engine Fuel Tank Plant for the
2006 and 2007 calendar year.
. Key achievements include scrap reduction from 2.2% to 0.3% (as a % of
sales), 99% on time delivery, customer PPM of 0.7 YTD, plant
absenteeism less than 1%. Inventory reduction efforts (JIT) resulting
in improvements to 15 DOH with 25 turns (including outside processing)
with minimum inventory shrinkage.
. Launched an ERP system with minimal impact to our customers and
suppliers.
MCGUANE INDUSTRIES [Division of Masco Corporation] Corunna, MI
Plant manager / manufacturing Manager
1981 - 1992
Responsible for overall manufacturing activities in two plants, Assembly &
Stamping, producing both OEM and aftermarket automotive assemblies.
Supervised production, maintenance, tooling and stamping supervisors, along
with direction of 200 skilled and non-skilled UAW employees in multi-shift
operations. Handles and met staffing requirements of direct and indirect
labor in both divisions. Orchestrated production planning-short and long
range-plant labor efficiency and analysis. Union relations & negotiations,
government regulations, skilled trades coordination and annual budgets.
. Developed and implemented manufacturing systems which increased plant
efficiency from 70% to 90% while decreasing direct labor costs.
. Consolidated assembly tooling and production equipment, resulting in a
savings of product costs, equipment and floor space utilization and
scrap reduction.
. Restructured/consolidated classifications for increased stamping plant
efficiencies.
. Member of negotiating team through three labor contracts, last
resulting in a freeze on wages.
Quality CONTROL MANAGER
1978 - 1981
Responsible for directing and training Supervisor and Floor Inspectors
throughout the Assembly Division. Set-up and/or revamped control systems in
plant, including Receiving/Inspection, In-Process Inspection and final
Audit Area. Oversaw Customer Relations, Survey and Tours, as well as
supplier communications and surveys.
. Successfully launched Q-101 for the assembly and stamping plants.
. Rolled out the introduction of FMEAs and APQP.
. Substantial gains obtained in the training and organization skills of
hourly inspection work force.
. PPAP submissions and related testing results.
Production superintendant
1976 - 1978
Responsible for up to 60 direct and indirect labor employees and
supervisors on two-shift assembly operation in the Gasket Division. Met
production goals and oversaw union relations, scheduling and inventory
control, scrap control, outside contractors and maintenance and tooling.
. Responsible for production supervisors, plants efficiency and scrap
reduction.
. Deployed training of labor standards and line balancing standards.
. Employee relations, Union interaction and grievance processing.
. Effectively deployed direct labor resources to meet ever-changing
business needs.
. Successfully managed materials and inventory targets.
. Improved health and safety compliance and reduced health 7 safety
occurrences..
Production Supervisor
1973 - 1976
Responsible for 35 production employees in high-volume, multi-line
department of the Assembly Division. Met production goals and oversaw
efficiency, employee relations, scheduling, scrap control and general
health and safety.
. Increased production line efficiencies.
. Continuously improved manufacturing process resulting in scrap
reduction.
. Successfully deployed & sustained work place organization &
housekeeping standards.
. Actively participated in employee relations and grievance process.
[pic]EDUCATION
Oakland Community college Auburn Hills, MI
Management/Business Administration
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Military
united states army
Army Commendation Medal for Heroism Recipient