HERBERT L. REED, JR.
Jonesboro, AR 72404
abhlzf@r.postjobfree.com
Career Summary
Progressively responsible & proven experience in site General Manager &
Plant Manager roles with full P&L, Operations, Safety, & Environmental
responsibility, following Operations Mgr & Engineering Mgr roles in
organizations with leadership responsibility for production operations &
technical support staff to assure viable mfg competitiveness in global
economy with process innovation & continuous improvement, following Project
& Process Engineering positions in union & non-union environments with both
continuous & batch processes, new construction & capital equipment
additions, relocations of entire mfg sites, metal fabrication / stamping &
high volume assembly processes, CNC machining, casting / extrusion /
drawing of copper tubing, hard chrome & decorative plating, manual &
automated machining operations, automotive aluminum casting, plastic
injection molding, precious metal vacuum deposition, compounded / extruded
/ compression molded rubber products. Experience in ISO requirements, Lean
Mfg, Demand-driven Kanban, JIT, MRP, SPC, TQM, SMED, Poka Yoke / mistake
proofing, site P&L, Modular Work-Cells, Preventive, Predictive, & Total
Productive Maintenance. Worked with off-site Domestic & International
Sales/Marketing/Mfg Business Mgrs in Mexico, China, Canada, Philippines,
Germany, India, Italy, & Brazil. Experience in Employee Empowerment & Team
Building, Reducing Operating Costs while improving product quality and
Working Capital through Kaizen / Continuous Improvement, & Facilitations of
Covey's "7 Habits of Highly Effective People."
Education
Bachelor of Science Mechanical Engineering, March 1984, Louisiana Tech
University in Ruston, LA
Experience: June 1999 to Jan 2009 : Dysten, Inc. - Little Rock, AR
President / Working Owner of Dysten, Inc. Purchased & operated company
with existing personnel, the majority of which had been with the company
since 1973 when it began. Dysten designed & built precision tooling, dies,
fixtures, gaging, and equipment to support mfg operations in automotive,
metal fab, consumer products, and military defense-type industries.
Customer base was domestic and in Mexico, China, Canada, Germany, and
Italy. Specialty was intricate close tolerance precision applications
ranging from mfg support tooling, fixtures, & equipment to precision
satellite & missile components. Approximately 50K square feet on 2.5 acre
site.
May 1997 to May 1998 : Timex Corporation - Little Rock, AR
General Manager for U.S. manufacturing operations of Timex Corporation,
annually producing more metal & plastic watch cases and stainless case
backs than any other watch facility in the world. Little Rock operations
supplied several hundred various part numbers to watch assembly facility in
Cebu, Philippines before being relocated there. Reported to Corporate
Director of Worldwide Mfg in CT and worked with domestic & international
Sales, Marketing, Engineering, and Mfg Dept Heads & Business Mgrs in U.S.,
China, and Philippines. Responsible for all site operations including die
casting, thermal deflashing, stamping, plastic injection molding, metal
rolling, sorting, and racking operations, copper/nickel/chrome plating,
gold & titanium vacuum deposition, shipping & receiving, facility
maintenance, tool & die production and maintenance, environmental
compliance, as well as facility operating financial performance. Facility
operated 24/7. Approximately 4 acres under roof with workforce of 490+ in
multi-union environment.
Financials first four '98 periods were $64K better than plan &
also favorable in '97 vs. '96
Quality of LR components in Cebu were trending favorably, reducing
ass'y line fallout
Successfully launched more new components in '97-'98 than in
Timex's 54-year USA history
Delivery of LR components to Cebu dramatically improved thru first
four '98 periods vs. '97
Facilitated facility savings in '97 of over $512K through
engineering & mfg. cost reduction projects
HERBERT L. REED, JR.
Page 2
September 1994 to May 1997 : Sunbeam Household Products -
Shubuta, MS
Plant Manager for Shubuta Division of Sunbeam Household Products,
manufacturing over 700 types of various weighing scales with annual volumes
of 3-4 million units. Shubuta also served as supplier of over 200 add'l
metal components to multiple Sunbeam manufacturing operations. Plant
Manager reported to offsite Corporate VP Manufacturing. Had total site
responsibility for all facility operations including high volume assembly
of finished goods, metal forming / fabrication / stamping, shipping &
receiving, tool & die maintenance, facility maintenance, fabrication &
stamping of various materials with monthly average of almost 20 million
components, electrostatic painting, and operating financial P&L
performance. Dept Mgrs (Quality, Engineering, Production, Maintenance,
Accounting, Human Resources reported to Plant Mgr. Daily interfaced with
domestic and international Sales, Marketing, Engr'ng, Quality, Mfg Dept
Heads & Business Mgrs in U.S., Mexico, Canada, and China. Facility
operated 24/7 with 4 acres under roof. Workforce of 600+ in non-union
environment. Facilitated and "coached" superb team of people to following
results:
Integrated another offsite company into existing business,
building necessary team & operating culture
Facility won '96 Mississippi State Quality Award, based on Malcolm
Balridge criteria
Produced add'l 10.3% product thru last 7 '96 periods with only
1.1% add'l resources
On-hand mat's & WIP $3.1 million less thru same 7 periods with
add'l output of 10.3%
82% improvement on internal scrap thru same 7 periods 531,367
savings per year
83% improvement on rework labor thru same 7 periods 214,809
savings per year
126% of warranty improvement goal thru same 7 periods 505,178
savings per year
111% of value engr'ng/cost reduction goal thru same 7
periods 572,995 savings/year
Productivity improvements thru same 7 periods...54,366 man-hrs &
$441,572 saved
Employee-based cost reduction program net savings of $256,388 in
18 months
Out of box quality @ 96.8% thru 7 periods vs. 95.5% same time in
'95
Absolute Efficiency '96 YTD @ 95% / 74% in 1995 / 69% in 1994 with
acquisition
May 1993 to September 1994 : Chromium Corporation -
Lufkin, TX
Operations Manager for Lufkin Division of Chromium Corporation, with direct
responsibility for all engineering, manufacturing, and maintenance
operations in the production of engine components for large engines and
power plants used in locomotives, natural gas compressor stations, and
large marine vessels. Reported to the Corporate Division President and had
responsibility for production planning/scheduling, material control
functions, financial forecasting with P&L variance reporting, and working
through Sales & Quality issues with India & China. Also managed
Engineering Staff responsible for implementing various projects to improve
equipment, mfg processes, and preventive & predictive maintenance programs.
Facility operations include various machining and CNC processes, powdered-
metal flame spray applications, nickel and tin plating, as well as hard-
chrome plating components with various proprietary honed finishes.
Facility approximately 170,000 square feet with 150 people in non-union
environment.
February 1989 to April 1993 : Pirelli Armstrong Tire
Corporation - Little Rock, AR
Promoted to Engineering Manager from Plant Engr in June 1990, while
continuing duties of Environmental Coordinator. Reported directly to Gen
Mgr and had primary responsibility for Budgeting/Managing all Capital and
Environmental Projects & Expenditures, as well as Managing all Plant
Facilities Engineering, Maintenance activities, & Boiler Room Operations.
Directly responsible for twenty-eight people, in addition to contract
engineering and design services, and also interfaced with Pirelli
operations in Italy and Brazil. Responsible for annual operating budget of
$2.35 million, in addition to annual Capital Budget averaging $700K to $1.5
million per year. Facility approximately 250,000 square feet under roof
with 260 people in union (four different unions) environment.
Plant Engineer and Environmental Coordinator for Pirelli Armstrong Tire
Corporation, February 1989 to June 1990. Provided engr. support for
production of extruded, molded, and cured rubber products. Reported to Mgr
of Mfg. Responsible for managing Maintenance Dept., Steam-generation
operations, planning & implementation of semi-annual turnarounds/scheduled
shutdowns, emergency outage repairs, safety, & environmental compliance
projects. Modernized, upgraded, refurbished, & improved equipment/processes
while maintaining environmental compliance.
HERBERT L. REED, JR.
Page 3
August 1986 to February 1989 : Wolverine Tube, Inc. -
Shawnee, OK
Project Engineer for Wolverine Tube, Inc. Primary Project Engineering
responsibility for continuous copper casting & extrusion facilities in the
manufacturing of seamless copper tubing. Responsible for melting, material
handling equipment, holding & heat treat furnaces (including combustion
systems and annual refractory replacements). Also assigned to Product &
Production Development of "Enhanced ID" tube not yet manufactured by any
other U. S. manufacturer at the time for initial use in heat exchangers in
the HVAC industry. Tube increased heat transfer rate, but not at expense
of pressure drop, which made product unique in thermal applications.
Facility 7 acres under roof with 350+ non-union employees.
March 1984 to July 1986 : AMCAST Industrial Corporation -
Columbia, LA
Project / Process Engineer for AMCAST Industrial Corp. directly involved
with permanent mold manufacturing of aluminum A/C compressor cylinders &
brake master cylinders for Harrison Radiator and Delco-Moraine,
respectively, of GM Corporation. Involved with new product launch for
brake master cylinders at Columbia Division. Managed Maintenance
Department and three Critical Improvement Programs: (1) Product/Process
Development, (2) Process Automation/Computerization of Facility, & (3)
Energy Conservation. Responsible for all heat treat, melting, & holding
furnaces. Responsible for all plant combustion systems, refractory repairs
& annual refractory replacements (including personal control of graduated
24/7 curing process). Facility 125K square feet with 130 union employees.
Renegotiated Natural Gas Contract for 20% savings in "dollars per million
BTU," amounting to $90k over the first twelve months of the new contract.
Established Energy Conservation Program for Columbia Division. With zero
capital expenditures, Columbia Division's performance figures for
"reduction in dollars per ton produced" and "BTU consumption per ton
produced" led all Divisions, saving over $80k first two years.
Implemented Regenerative Combustion System for aluminum melting operation,
which was the second of its kind in the U.S., and the third in the world.
The melter was the first in the world to successfully operate on a
continuous basis while functioning with preheated combustion air in
secondary aluminum melting. Conceived project, justified and procured
capital for purchase of the equipment, and supervised installation of
refractory & combustion equipment from U.K. Assumed total project
responsibility from beginning to completion. System optimized with a 61%
reduction in fuel consumption, saving over $60K per year per furnace with
increased production melting capacity.
Awards and Honors / Other Information
Named Outstanding ROTC Cadet, received the Military History and Superior
Cadet Enrollment Awards. Awarded VFW Award for outstanding character and
leadership abilities.
Ranked first in USKA Southern United States and Louisiana State
Championships in Lightweight Fighting and fourth in Nation representing the
Louisiana Tech Karate Team.
Regenerative furnace project was published in the Aluminum Association's
"Aluminum Industry Energy Conservation Workshop IX Papers" April 1986 in
Washington, D.C.
Published Compression Spring Design Program with Hewlett-Packard for HP41
Users' Library.
Certified to facilitate Dr. Stephen Covey's "The Seven Habits of Highly
Effective People", "First Things First", and "Principle Centered
Leadership". Completed coursework & implemented Shigeo Shingo's "Single
Minute Exchange of Dies" (SMED) for tooling quick changeovers. Attended
Tom Peters' "In Search of Excellence" Workshop.
Member American Society of Mechanical Engineers, Nat'l Society of
Professional Engineers, Louisiana Tech Engineering Foundation, American
Foundrymen's Society, American Society for Quality, & Society of Automotive
Engineers.