Wayne Curcie
Quakertown, Pa 18951
abhikf@r.postjobfree.com
Project Engineer - Project Manager - Technical Lead - Lead
Engineer
SUMMARY OF ACHIEVEMENTS
Consistent record of applying technical leadership and business
solutions to:
. Implement projects within budget, schedule, and customer
quality.
. Reduce costs, cycle time, and defects.
. Provide responsive customer support.
. Lead cross-functional, multi-discipline teams to develop
innovative solutions to complex problems.
. Translate strategic company objectives into detailed tactical
plans and actions.
WORK HISTORY
Project Manager, ABEC, Bethlehem, PA, 2009 to present
. Responsible for all aspects of equipment delivery to domestic
and international clients. Hands on involvement in the
engineering, design, procurement, fabrication, and testing of
fermentors, bioreactors, single use bioreactors, and ultra-
filtration units for food and pharmaceutical manufacturing.
Established reputation for teamwork, responsive customer
support, effective project execution - delivery on time, within
budget, and customer expectations.
. Successfully provided 6 bioreactors (30 to 2000L) to our first
Chinese customer concurrently with the accelerated acquisition
of a China Vessel Manufacturing License. The relationship
established has led to additional projects.
. Delivered six single use bioreactors within budget, ahead of
very fast track 3 month schedule, and with clean acceptance
testing.
Project Engineer, Qimonda, Richmond, VA, 1997 to present
Technical Manager
. Responsible for all engineering and design of $105M
semiconductor production plant. Member of a 7 person team that
self managed design, construction, commissioning, and initial
production ramp in 9 months on schedule and within budget and
quality requirements.
Lead Project Engineer - high-purity water, process cooling water, bulk
and specialty gases, and chemicals
. Led team of 6 in design and construction of 300mm manufacturing
process support systems worth $85M with 20% savings.
Systems Engineer- chemicals, bulk and specialty gases, exhaust,
abatement, slurries
. Formed and led cross-functional teams to achieve savings of $1M
per year plus deferred capacity investment through process
conservation and optimization (high purity water, exhaust, etc.).
. Reduced costs and tool downtime by resolving systemic exhaust
system material reliability issues and failures through alignment
of involved groups (maintenance, construction, test and balance,
manufacturing), revised materials, detailed installation methods,
and focused low cost quality assurance and control program.
. Led final design, installation, and validation of bulk and
specialty gas, slurry and chemical systems within specifications
and schedule.
. Developed production equipment installation and qualification
approach (high purity water, gases, and chemicals) during factory
start-up benchmarked as the low-cost, high-performance model.
. Spearheaded utility capacity database which was key to verifying
systems capability while ramping the production output to over
twice the original design.
. Received Special Recognition Award for saving over $1M by working
closely with customers to qualify an alternate unpurified nitrogen
source.
. Generated, supervised and directed third party quality assurance
and control programs for all manufacturing process support systems
- nearly eliminated failures.
Project Manager and Lead Engineer, Industrial Design Corporation,
Pittsburgh, Pa, 1989 to 1997.
Dominion Semiconductor, Manassas, Va. - 150,000 ft2 cleanroom for DRAM
production.
. Supervised and coordinated 85-person design team on fast track
design build project with a joint venture Japanese/US start-up
company. Led change management process which resulted in a
profitable project.
. Managed design of $30M building retrofit to 95,000 ft2 of
office, lab, and test areas with fixed fee at 4.5% of
construction.
IBM, East Fishkill, NY, Building 322 MiCrus Project - retrofit
design/build projects.
. Executed projects with very limited budget and accelerated
schedules.
. Directed design of 30,000 ft2 chemical mechanical planarization
(CMP) manufacturing area including process flow, tool layout,
oxide and tungsten slurry supply systems, building retrofit, and
tool install.
Digital Equipment Corporation, Hudson, Ma. Fab 6 - 525,000 ft2
microprocessor production facility with 79,000 ft2 of class 1
cleanroom.
. Led 15-member project team in the development, design, and
construction of advanced systems for gases and abatement.
Implemented gas systems design with less than 5% change orders on
$16M fast track project.
BASF, Pittsburgh, Pa.
. Designed pumps and controls to transfer volatile organic feed
chemicals from/to unvented storage and reaction vessels to reduce
fugitive emissions.
Systems Engineer, IBM Corporation, Manassas, Va., 1981 to 1989
. Responsible for High Purity Water systems, worked closely with
involved groups to troubleshoot and optimize the reverse osmosis
operation and maintenance saving $200,000 annually.
. Performed pilot plant testing and developed economical cooling
water reuse system saving $100,000 annually.
. Responsible for industrial wastewater collection and treatment.
Stabilized clarification process through testing and evaluation of
operational parameters.
EDUCATION
B.S. Chemical Engineering, Syracuse University, 1981.
PROFESSIONAL DEVELOPMENT
. Familiar with Lean Six Sigma, FMEA, DFA, 8D, various building and
process codes and standards.
. Published and presented numerous papers among them: "Designing a
Specialty Gas System," Semiconductor International, Nov. 2003,
"Achieving Process Utility Conservation and Cost Reductions in a
300mm Fab Environment," MICRO, May 2006.
. Contributing author to McGraw-Hill Semiconductor Manufacturing
Handbook.