[pic] KARTIK M DAVE
[pic]
Fairfield Ave Apt C3
Bridgeport CT 06605 USA
Ph no-
Email-
************@*****.***
Objective Statement
Seeking a challenging and rewarding position as a Mechanical Design
Engineer in the field of Mechanical Engineering.
Profile
. 3 years of Product Design and Development experience as a Mechanical
Design Engineer from concept design to production of parts in
Industrial application.
. 2 years of Master Projects used 3D CAD software Pro/ENGINEER in Master
of Science Mechanical Engineering.
. Worked extensively on 3D CAD software Pro/ENGINEER modules such as
advanced solid modeling, advanced assembly, Pro/Surface, Pro/Sheet
metal, Pro/Mechanica, Pro/BOM for product design.
. Proficient in use of Pro/Cabling and Welding design.
. Worked Extensively on Solid works 3D CAD software modules such as
solid works advanced part modeling, advanced assembly, advanced
surface modeling, Sheet metal design.
. Proficient in use of Solidworks Simulationxpress, Mold tool and
plastic design, Weldment design, workgroup PDM.
. Proficient in use of AutoCAD and Autodesk Inventor.
. Detail Knowledge of GD&T fundamentals with ANSI 14.5M-1994 standard
used in 2D CAD drawing.
. Understanding of engineering standard, Product Design and development
process study, FMEA, DFM, DRBFM, APQP, Root cause analysis, Six Sigma
problem solving method and SPC process System.
. Knowledge of Sheet metal design, Plastic injection molding design,
Engine Component design, Radiator Design, Oil Cooler Design, Pressure
vessel Design, Chassis component design.
. Technical understanding of diesel engine, combustion, heat transfer,
cooling system, thermodynamics, after treatment, EGR emission system.
. Good understanding of Fabrication, Forging, Casting manufacturing
process.
. Knowledge of LS-DYNA ANSYS FEA analysis structure.
. Currently finished Master of Science degree in Mechanical Engineering
by Dec 2010 to further develop my mechanical and 3D CAD software
skills in Mechanical design field.
Education
M.S. - Mechanical Engineering
University of Bridgeport -126 Park Avenue, Bridgeport CT-06605; GPA-
3.29/4.00
B.E. - Automobile Engineering
Sardar Patel University, A.D.Patel Institute of Technology (ADIT) Anand
388001 Gujarat India; GPA-3.07/4.00
PROFESSIONAL SKILLS
Mechanical Design Calculations Time
management skill
Problem solving and analytical skills
Handle Projects at one time
Mechanical Aptitude
Technical Documentation skills
Organizational skills Able to
work in Team
Software Skills and Work Tools
3D CAD Software-
. Certified Pro/ENGINEER Wildfire-
- Sketcher, Part modeling, Assembly, Drawing, BOM (Bill of Material),
Motion, Manufacturing.
- Advanced solid modeling, Advanced Assembly modeling, Part and Assembly
Configurations.
- Pro/Surface, Pro/Sheet Metal, Pro/PDM, Pro/Report, Pro/Drawing,
Pro/Detail, Mechanism, Pro/BMX.
- Plastic injection molding, Pro/Cabling, Weldment design.
. Solid works-
- Sketching, 3D parts and Assembly modeling, Detail Drawing, BOM, GD&T,
Animation, Motion analysis.
- Solid works advanced Part modeling, Advanced Assembly modeling,
Advanced Surfacing, Configurations and Part Modifications, Design
intent.
- Solid works Sheet Metal Design, Weldment Design, Mold tools and
plastic design, Solid works Workgroup PDM, Drive worksxpress, Photo
works Essentials, File Management.
. Autodesk Inventor-
. AutoCAD 2D Drawing-
FEA Analysis Software-
. Pro/MECHANICA
. Solid works Simulationxpress
Certified MS Office -Microsoft Word, Power point, Excel
Certified C Language Programming-
Experiences
University of Bridgeport, Dept of Mechanical Engineering Aug 2008 -
Dec 2010
Research Assistant
Project Name: Structural/Thermal Analysis of Supercharger
Platform/Tool: Pro/ENGINEER and Pro/MECHANICA
Responsibility:
. Designed and FEA Analyzed roots type supercharger by using
Pro/ENGINEER and Pro/MECHANICA.
. Solid modeling of roots type supercharger rotor, case and Teflon seal
by using Pro/ENGINEER.
. Performed structural analysis by applying loads and fixture to a model
by using Pro/MECHANICA.
. Executed thermal analysis by applying pressure load and boundary
condition to a model.
. Reduced a radial deflection of rotor and reduced leakage between a
rotor and case by using Teflon seal.
Project Name: Manufacturing Process for two conjoined Cylinders
Platform/Tool: Pro/ENGINEER
Responsibility:
. Designed drilling machine and grinding machine for manufacturing of
two conjoined cylinders.
. Designed Lathe machine for turning operation with fixtures.
. Responsible for concept design and development for manufacturing.
. Designed complex jigs and fixtures used in concept design such as
fixture plate, locking pin, bolt and washer, drill bit, drill, screw
plate, dowel pin, grinding machine, drilling machine, universal rotary
machine by using Pro/ENGINEER.
. Prepared report layout with explanations of manufacturing process to
make a conjoined two cylinders.
Project Name: Automated High Speed Jacket Assembling Mechanism
Platform/Tool: Pro/ENGINEER
Responsibility:
. Designed an automated assembly machine to assemble the wire into block
hole at high volume production rate include wire loading, wire
straightening and wire inserting mechanism by using Pro/ENGINEER part
modeling.
. Designed a Roller to load a wire with part modification using
Pro/ENGINEER.
. Designed and developed a straighter to straighten the wire.
. Designed rotary actuators and grippers, guiders, metal rail conveyor,
movable and fixed L-shape plates by using Pro/ENGINEER part modeling
and Assembly mechanism.
. Used low cost tools and fixtures to make assembly mechanism less
costly.
Project Name: Automated Production Layout to produce bottled spring water
Platform/Tool: 3D CAD Pro/ENGINEER
Responsibility:
. Designed mechanism for putting cap on a bottle and seal the cap with
capper mechanism.
. Designed the process assembly with different components design by
using Pro/ENGINEER CAD software.
. Understood budget and costing of different techniques available for
capping mechanism.
BANCO PRODUCTS INDIA LTD Baroda-Gujarat India
Dec 2006 to May 2008
(World class heat exchangers, Gaskets and Jointing Sheets Company)
Position: Design Engineer in Export Oriental Unit
Responsibilities:
. Created new 3D models design and Modified existing CAD design drawing
with customer specification.
. Responsible for concept Equipment Design & Development, Design Process
study, Preparation of Material Specifications and design
documentation, research investigation.
. Created and Maintained detail design drawings and technical
documentations of metal parts and plastic components using 3D CAD
Solidworks required for production line and inspection.
. Responsible for design and development of industrial and automotive
radiator Core clamps, core channels, Header plates, Fins, top and
bottom plastic tank and oil cooler using Solid works CAD Software.
. Performed mechanical design calculation and converted Core channels
into core clamps for different models of radiator to reduce radiator
dislodge problem in manufacturing line.
. Inspected Gasket size and sheets for sealing system, Header plate
size, core channel size and material standard with supplier and
customer specification.
. Worked directly with customers, quality engineers, manufacturing
engineers and marketing managers to provide technical and design
support as needed.
. Responsible for taking detail drawings from assembly of radiator,
remodeling and reintegrated to assembly.
. Detailed Mechanical Design and drawing sheet metal components of
radiator Header plate and core channel of industrial radiator assembly
using solid works sheet metal design.
. Performed concept design and Inspected size of support iron angles,
Jigs and Fixtures for different models of radiator to solve problems
on assembly line using 3D CAD software.
. Prepared detailed assembly drawings with structured Bill of Material
for on-site production.
. Used Solid works workgroup PDM for product data management.
. Used GD&T per ANSI 14.5M-1994 engineering standard for 2D drawing and
3d Solid models to describe part.
. Provided technical and design support to multitask projects to improve
product quality.
. Prototyping of industrial product management with designing, testing
with production approval.
. Verified and validated testing, prototypes and final product of
radiator and oil cooler assembly with performing leakage test.
. Implemented problem solving methodology in manufacturing line.
. Discussed and solved complex problems with manufacturing departments,
suppliers and customers.
. Achieved reduction in radiator dislodge of core assembly and reduction
in oil leakage problem of oil cooler assembly.
. Transferred Design data to manufacturing line for production in lot.
EMERSON DESIGN ENGINEERING CENTER Pune India
July 2005 to Nov 2006
Position: Project Design Engineer
Responsibilities:
. Worked on multiple design tasks for reciprocating, scroll compressor
design by using 3D CAD software.
. Performed mechanical design and development calculations of A/C scroll
compressor with coupling, bearing and two base plate scrolls.
. Responsible for engineering and design support of platform 5G
compressors with projects of designing 8 legs main bearing housing for
compressor.
. Modified existing CAD drawing with customer requirement.
. Designed ASME code engineering standard pressure vessel assembly with
shut-off valves and pressure relief valves using Pro/ENGINEER parts &
assembly to perform R&R study.
. Performed mechanical design calculations for pressure vessel includes
shell thickness, two heads thickness, nozzles and relief valves to
ensure pressure vessel thickness.
. Performed project reviews at different stages to approve the
mechanical design consideration and drawing.
. Executed structural analysis using Pro/MECHANICA for structural
stability of pressure vessel.
. Optimized pressure vessel volume.
. Generated Engineering & manufacturing detail drawing with Bill of
Material.
. Used GD&T engineering fundamentals for 2D drawing to accurately
describe a part model.
. Used Pro/PDM vaults to check cost for creation and launch a part.
. Checked engineering data sheet incorporating customer specifications
and designed new model.
. Created 3D and 2D drawing for prototypes and manufacturing.
. Drive and support cost reduction effort.
. Improved the performance of the team by improving effort and schedule
variance and reducing errors and defects of team members.
ELGI Equipments ltd. Coimbatore, India.
2 Months
(Asia's largest manufacturer of air compressors and automobile service
station equipment)
Position: Trainee Engineer
Responsibilities:
. Supervision under diagnostic-AC-emission (Gas analyzer, Smoke meter,
Injector cleaner), Body shop equipments (Body repair tools, Painting
equipment-air dryer), Service station equipments (2-wheeler lifting
machine, Lubricating pumps), Wheel servicing equipments (Tire
changer, Tire inflator, Wheel alignment system, Wheel balancer), Air
compressors, Pneumatic tools.
Certification
. Pro/ENGINEER wildfire Solid part modeling
. Microsoft Office
. C Programming Language
References
References and letter of recommendation provided on request.