Daniel R. French
**** **** ***** * Hudson, Ohio *4236 * 330-***-**** or 330-***-**** *
abhd92@r.postjobfree.com
QUALITY MANAGER: CORPORATE, DIVISION, PLANT, COORDINATE MEASUREMENT
SYSTEMS, ISO MANAGEMENT REP /
PROGRAM-PROJECT DEVELOPMENT MANAGER, / SR. QUALITY ENGINEER / METROLOGY
TECHNICIAN
Senior Manager with strong experience in manufacturing, quality management
/ systems / engineering / inspection, program development and human
resources development. Perfect track record acquiring ISO / AS / QS
certifications. Lean manufacturing, continuous improvement, process
engineering, supplier development. Entire career using GD&T, AIAG, APQP,
PPAP, Six Sigma, DOE, Gage R&R, PFMEA, SPC, Corrective / Preventive Action,
8-D, 5-Why, 5-Steps and audits.
Objective
Contribute to business growth by providing leadership in a quality
organization. Obtain a position with a company interested in improving
quality, minimizing loss and increasing profits. Contribute to bottom line
by visibly moving the key measures while continually improving the
productivity and capability of technical resources through mentoring,
motivation and quality initiatives. Work for a company having unyielding
integrity, commitment to performance and thirst for change.
Accomplishments
Tenacious Resourceful Problem-Solver who combines technical knowledge and
business acumen to deliver results.
. 20 yrs of quality management experience and working knowledge combing
through MIL-Stds, ASME codes, and NDT.
. New Technologies: research and purchase metrology products and equipment,
(i.e., X-ray Fluoroscope, CMM, software).
. Relentlessly overcome obstacles in creating and maintaining four ISO / AS
/ QS-9000 Quality Management Systems.
. Take initiative to review DOD Military Contracts, create template and a
library resource for staff to be successful.
. Develop in-process work instructions for technicians to achieve desired
quality objectives and reduce cycle times.
. Create quality plans and audits on CTQ key mechanical inspections and
electrical tests resulting in 100% lot acceptance.
. Assembly line troubleshooter: (cause enumeration) use 8D to identify root
cause and effective corrective action. Resolve MRB activities. Develop
Pokayoke solutions for assembly fixtures.
Persuasive Client-Focused Communicator with proactive approach and strong
written and verbal communications skills.
. Hire, train, motivate, and induce loyalty in diverse multi-cultural multi-
lingual union and non-union workforces.
. Grew sales up to $2 million per year through QMS audits as performed by
Fortune 500 customers resulting in Certified Supplier status.
. Called upon numerous times to step in and change the organizational
attitude toward quality, overhaul existing systems, empower the staff,
and implement state-of-the-art quality management systems and practices.
Very comfortable and effective in this change agent role.
Dynamic Innovative Leader adept at planning, streamlining, delegating,
driving productivity, and enhancing profitability.
. Won exclusive contracts for all products of multiple customers by
delivering defect-free assemblies on-time.
. No HR Dept. upon hire. As HR Manager, cut "revolving-door" from over 40%
to fewer than 5% by creating corporate Employee Handbook, Drug and
Alcohol Policies & Procedures, and Job Descriptions. New culture focused
on OSHA compliance, safety & good housekeeping practices and employee
satisfaction.
. Team leader, trainer: ISO AS QS Internal Audits, GD&T; SPC; perform
Calibrations per ANSI Z-540, ISO 9001 & use of hand-held, electro-
mechanical gages; and CMM. Supplier / Customer PPAP; PFMEA; Flow Chart;
and Control Plans.
Internationally Seasoned Personable Team Player with program management and
multiple Quality plant successes.
. Plan, orchestrate, develop, and schedule global suppliers on hundreds of
new projects, from: RFQ, selection, through delivery.
. Visit global suppliers and phone 24/7 to solve quality/production issues.
. Improve quality and delivery by 60% using approved manufacturing plants
in India and China.
Creative professional and decision-maker with broad hands-on quality,
engineering and design-for-manufacturability capabilities, MRP-II, ERP,
KANBAN, JIT, BOM, general software package familiarity, and good computer
skills. Focus attention towards meeting deadlines and maintaining budgets.
Career Overview / Corporate and Entrepreneurial Experiences
Empire Die Casting company Macedonia, OH 2/2011 -5/2011
Account Manager, Project Engineer
. Review customer 3D model and 2D drawings, suggest changes for ease of
manufacture.
. Develop time lines, lead project APQP, input pricing and delivery into
B&L database
. Solicit bids, select and work with supplier for the design and build of
cast die; trim die; shot sleeve, and gages
. Direct tool room and process engineers as needed to keep projects on
schedule
. Solve customer issues on mature accounts for quality, price and delivery
Prospect Mold, Inc. Cuyahoga Falls, OH 9/2008 -10/2010
Quality Manager, Coordinate Measurement Systems
. Compiling inspection data and reporting previously took 5 to 7 man-hours.
Led a team of engineers and IT personnel and communicate the needs and
vision thereby resulting in a reduction of process time by 50% with fewer
errors.
. Customer Source Inspection (CSI) was unstructured, lasted 2 man-days.
Studied customer requirements, developed lists and worksheets that boil-
down the customer requirements. Retrain staff. Reduce CSI time 75%, to
just a man-day.
Artisan Industries, Inc. Streetsboro, OH 9/2006 - 9/2008
ISO / Management Representative
. Two-Plant Company not ISO Certified. Develop, document, implement and
maintain Quality Management System and train employees. Led Internal
Auditing. Manage corrective action process and Management Reviews.
Efforts resulted in a certified QMS for both Plants to ISO 9001 in six
months.
Quality Engineer
. Perform QE activities and led continuous improvement activities on all
manufacturing processes.
. Led Contract Review, ECN's, Quality Planning, Internal Audits, and
champion of Corrective Action activities.
Ohio Gasket & Shim Co. Inc. Akron, OH 4/2002 - 6/2006
Corporate Quality Manager (4 Divisions) & ISO Representative
. Old Quality Management System unwieldy upon hire. Re-wrote QMS to half-
the-size. QMS certified to ISO & AS.
. Communicate need, develop policy, objectives and led new continuous
improvement teams, KAIZEN-Blitz, etc.
. Efficiency and effectiveness of staff meetings, low. Take lead to create
data-driven technical reporting, by department.
. No work instructions for Temporary Hires. Led effort to document
production procedures, and photograph processes.
Early Career Summary-1981/2001
Employer Size: small private entrepreneurial business; up through and
including a Fortune 500 corporation.
Experienced in the following Industries
5-Axis CNC Machining (T&D); Precision Grinding; LASER Cutting; Metal FAB,
Assy., Welding; Plastics (Injection Mold);
Microwave Filter (DOD); Electronics (LAN Systems); Short Run Metal
Stampings; Tier II .Stampings & Assy.; Lost-wax Investment Die-Cast; Global
Sourcing; Paperboard conversion
Experience in metallic and nonmetallic processes and their secondary
operations serving the Aerospace; Military; Automotive, and; Commercial
industries. Manage or supervise up to seven (7) direct reports.
Career Titles
Corporate Quality Manager (3 Divisions); AS & ISO Management
Representative; Senior Quality Engineer; Product Manager; HR Manager;
Metrology Technician, Mechanical Technician, Materials Analyst; Finish
Department Supervisor, Lead Inspector.
Education
State University of New York, Morrisville, NY
Associate in Applied Science: Mechanical Technology (Plastics Technology)
Jan-1979 to Jan-1981