Professional Objective
Ambitious, educated and experienced Quality Manager of manufacturing and
distribution is seeking a position in which dedication to superior customer
service; possession of strong organizational skills; and use of superior
team building and leadership techniques would be utilized to promote
company success and personal growth.
Key strengths include:
( Customer Relations and Focus ( Key process input variables
(KPIV)
( Process Improvement (DMAIC Methodology) ( Team building
( Problem Solving (8D and 5 Why) ( Quality Training &
Mentoring
Education and Military
Master of Science ~ Leadership and Organizational Development 2010
Central Michigan University Flint, MI
Bachelor of Business Administration ~ Quality Management 1999
Cleary University Ann Arbor, MI
United States Air Force 1992
Liquid Fuels Maintenance Specialist Holloman AFB, NM
Skills and Activities
Software expertise: Microsoft Office Suite, Mini Tab, AS400, IFS ERP,
Groupwise
Six Sigma Greenbelt: Textron Fastening Systems - 2004
Core Tools: APQP, PPAP, PFMEA, MSA, SPC, Control Plan, Internal Audit
Problem Solving: 8 D, 5 why, 7 Step, GM PRR and Drill Deep and Wide,
Chrysler e-CIMS
Quality Systems: ISO 9000, TS 16949, ISO 14000, ISO 17025
Professional Experience
Whitesell Corporation Muscle Shoals, AL
Whitesell is a leading provider of engineered fasteners and fastening
systems, cold formed steel products and class C component supply chain
solutions to North American manufacturers.
Quality Manager 11/2005 to Present
Key member of the top management team responsible for organization and
promotion of plant wide quality improvement efforts. Responsible for the
post production area which includes sorting and packaging.
Accountabilities include the maintenance of TS16949 quality management
system, Ford Q1, ISO17025 mechanical testing lab, calibration system,
disposition of nonconforming product, supplier selection, supplier
development, customer satisfaction, internal and external problem solving,
identification of improvement projects, process measure development,
implementation, target setting and control, process throughput, and on-time
delivery. Lead, developed, and managed a staff of 17, including Quality
Lab Manager, Quality Systems Manager, and Inspection personnel. With the
economic downturn this staff has been decreased to 5 in 2009.
. Utilized Six Sigma and Lean tools to identify a part family and
implement a cellular operation which facilitates once piece flow. The
process now converts coiled steel to a finished threaded fastener and
eliminates the handling between operations.
. Established an APQP tracking system and team to improve on-time
delivery of PPAP from 34% to 98% in 8 months.
. Successfully facilitated the transfer of 128 part numbers from a
closing manufacturing facility in Chicago to the Alabama site.
Coordinated the transfer with multiple customers at multiple sites.
Textron Fastening Systems (Fenton Operations Facility) Fenton, MI
Acument Global Technologies North America (formerly Textron Fastening
Systems) delivers fastening solutions to the automotive, electronics and
other manufacturing industries through a tremendous product range,
significant engineering and value added/value engineering resources and a
continuous improvement culture all designed to deliver maximum value to the
customer.
Quality Manager 04/2003 to 10/2005
Key member of the top management team responsible for organization and
promotion of companywide quality improvement efforts utilizing Six Sigma
methodology, and lean manufacturing. Accountabilities include the
maintenance of TS16949 quality management system, Ford Q1, ISO17025
mechanical testing lab, customer satisfaction, internal and external
problem solving, identification of improvement projects, process measure
development, implementation, target setting and control. Lead, developed,
and managed a staff of 9 which included Quality Engineers and Inspection
personnel across a 3 shift operation.
. Used Lean concepts such as leveling workload, visual controls, and 5S
to optimize the Heat Treat Department. Process throughput was
improved by 34% while process changeover time was reduced by 52%.
. Applied Six Sigma and Lean tools to improve change over time on the
54L header group resulting in a 48% reduction in change over time.
The reduction in changeover time allowed for new business and
maintenance to be scheduled on the equipment.
. Utilized 8D methodology and plant wide communications to reduce
customer concerns by 33%
Emhart Fastening Teknologies Farmington Hills, MI
Emhart Teknologies is a global provider of fastening and assembly
teknologies for a variety of industries.
Quality Manager 07/2000 to 03/2003
Key member of the middle management team responsible for promotion of
companywide quality improvement efforts. Accountabilities include the
maintenance of QS9000 quality management system, Ford Q1, ISO17025
mechanical testing lab, customer satisfaction and performance, internal and
external problem solving, calibration system, disposition of nonconforming
product, and supplier development. Lead, developed, and managed a staff of
9 which included Supplier Quality Engineers, Inspection personnel, PPAP
Coordinator, Laboratory Manager, and lab personnel.
. Reduced the supply base by 38% utilizing supplier cost and performance
metrics coupled with on-site audits for verification.
. Increased customer satisfaction at key accounts through a strategic
approach to addressing customer issues. The customer satisfaction was
monitored through feedback on customer scorecards. Reduced PPM at 1
customer consisting of 10 assembly plants across North America from
2,300 ppm to 0 ppm in 6 months. Customer concerns were reduced at the
same customer from 12 to 1 per month.