Robert R. Dilts
Medina, OH 44256 email:
abh85i@r.postjobfree.com
Results-driven Supply Chain Management experience in the following areas:
.Strategic Business, Materials and S&OP Planning
.Cost Reduction & Dept. P&L Responsibility
.Purchasing & Global sourcing .Budgeting and
Operations management
.Inventory Management .Logistics / Warehouse
Control
.Multi-Site Operations Management .Lean Process / Six
Sigma Systems
Professional Experience
HJHEINZ CO / Massillon, OH - Materials Manager
2006 - Aug 2010
Responsibilities include direct 300MM Procurement, supplier sourcing,
logistics, plant scheduling, inventory control, new product roll out, CI
Champion for supply chain activities, introduction of RF bar code systems,
Whrse planning along with S&OP, demand planning. Participated in Corp
procurement task force (Proteins and Dairy) that saved over 3.15MM on 159MM
total spend
.Decreased inventory from 12MM to 3.5MM (71%) .Increased
inventory accuracy to 99.3% from 75%
.Increased pack attainment 42% (up to 85%) .Eliminated over
$1.036MM in scrap & inventory adjustments
.Decreased labor in Materials group 17% .Implement RF bar code
system, moved process sheets to electronic format
.Lowered LT of 57 sku's by 38% via alternate sourcing .CI projects
accounted for over $3.27MM in YTD savings
?Represented all 26 Heinz US plants with Project Keystone, a 280MM
initiative to implement SAP Globally within Heinz. This also included
meetings overseas in Europe. Also represent all Heinz US plants on a
Competitive Advantage task force within Corporate to standardize the use of
BPCS and other reporting metrics within the 28 North American plants.
99.95% inv accuracy 2 years running
MTD MIDWEST INDUSTRIES / Willard, OH - Materials Manager
2005 - 2006
Responsibilities included procurement activities, inventory and production
control, logistics, process improvement and product sourcing.
.Total cost savings of $1.32 million on 75M tons of steel per yr
.Increased inventory accuracy to 98%
.Increased ITO 26%, consumed over 3.2 million parts per day
.Eliminated over $412,000 in scrap & inventory adjustments
.Implemented numerous CI operations .Consolidated
obsolete Bills of Materials, Manufacturing orders, ECNs
LUDLOW COMPOSITES / Fremont, OH - Materials Manager
2003 - 2005
Responsibilities included purchasing, inventory control, cost reduction
efforts, quality control, vendor audits, new product sourcing and
development. I also initiated MRP, cycle count programs, customer
deliverable ratings, RF system and packaging reconfiguration. Instituted
KanBan system, KQI, S&OP's, developed "Data-Stream" for orders to major
outside vendor. Note: Company went up for sale.
.Cost savings of $568,500 .Lowered inventory loss
by 11%
.Consolidated vendors and increased ITO 18% .Decreased quality
defects due to packaging 13%
.Implemented ECN and PPAP process .Coordinated a 50,000 sq. foot
expansion project
DELAFOIL INC / Perrysburg, OH - Purchasing/Logistics Manager
2001 - 2003
Responsibilities included purchasing, planning, inventory control,
logistics, customer service, cost reductions, budget 12 key accounts with
monthly reporting, product development, vendor audits, production auditing,
warehouse organization, packaging development, intro of 5S/KanBan systems,
Hoshin planning and KQI implementations for Materials Dept., oversaw all
MRP and JIT practices, production scheduling, product estimating/quoting,
and coordinator of all cost savings activities.
Note: Plant closed late 2003.
.Cost savings of $518,000 .Increased ITO to 126
and reduced inventory stock $386,000
.Reduced ppm level at Sony Display by 4600 ppm through a new returnable
packaging system that also added $50,000 in profits
BUDD PLASTICS CORP / North Baltimore, OH - Materials Manager
1999 - 2001
Responsibilities included purchasing, budgeting, production scheduling,
process improvements, KanBan/Kaizen Systems implementation, inventory
control, production auditing, packaging development, customer service, new
product launches, logistics, vendor audits, coordinated all OEM EDI
systems. Note: Plant was sold and operating under new ownership.
.Lowered inventory shrink by 3.8% .Saved $585,000 in
procurement expenditures
.Implemented business systems (Glovia & SAP) .Successfully launched
73MM in projects with Ford and GM
Robert Dilts - Page 2
Professional Experience (cont'd)
DANA CORP / Upper Sandusky, OH - Production Control Manager
1997 - 1999
Manage all materials requirements and scheduling for 13 plant departments.
Also responsible for shipping and receiving departments and outsourcing of
components at other company plants. I coordinated all OEM EDI systems
implementation of KanBan inventory system and all supporting procedures;
created reporting procedures to track OEE. Monitored on time deliveries
and line fill percentage.
.Increased ITO 18% and on time deliveries 28% .Decreased
expedited freight shipments by 45%
.Implemented a KanBan system that increased machining dept. efficiency by
30%
.Negotiated freight contracts saving 23% .Reduced staffing
10% in shipping/receiving and 15% in scheduling
VIGORO INDUSTRIES / Orrville, OH - General Manager
1990 - 1997
Manage all production, purchasing, process improvements, personnel, cost
savings, logistics, marketing and product development.
.Increased sales from 16 million to 34 million .Decreased tack
time by 13%
.Increased tonnage from 12,000 tons to 62,000 tons .Shipments
increased to over 34 trucks/day
.Raised safety rating to #1 plant in corporation .Increased market
share in Greens materials by 11% with new product line
Education and Certifications
Fremont Ross High School graduate
Clark Technical College, Springfield, OH - Major: Business Management
Owens College, Toledo, OH - Major: Business Management
Almeda University - Bachelor of Science in Business Administration
APICS Inventory Management School / Certified 1999 San Diego, CA
HJHeinz Six Sigma Green Belt Training
Zenger-Miller Personnel Improvement Seminar / Millbury, OH
Vigoro Quality Assurance Seminar / Winterhaven, FL
Vigoro COQ Trainer Course / Orlando, FL
TFI Safety School / Raleigh-Durham, NC
DuPont Safety Audit School / Athens, GA
Procter & Gamble Quality Improvement Seminar / Augusta, GA
Thyssen Krupp Six Sigma Seminar-Certification Green Belt / Troy, MI
Computer Applications
Microsoft office modules, Microsoft Projects, Report Writer, Windows 5.0 /
95 / 2000 and XP, AS/400, Mapics, SSA BPCS, SAP, FoxPro, Dbase, numerous
MRP modules, Glovia, Diamler/Chrysler SMART screens, Lotus notes, Ford/GM
EDI Systems, Thomson Consumer electronics EDI system, SONY SMI system,
Citrix, Panasonic SO program and JDEdwards.
Professional references can be provided upon request.