John A. Robuck
Ridgway, PA **853
814-***-**** (H)
814-***-**** (C)
Mission:
My mission is to lead in the building of a value driven business that harnesses the
creativity of the most talented people, using the most cost effective cutting edge
technology, to produce the highest quality, highest valued products in the world.
It is important that leadership focuses the entire organization on a few high impact
objectives, develop the best talent possible, give them the tools needed to succeed, and
provide them with an information rich environment to measure team progress.
I’ve taken pride in being a positive force in leading and implementing a continuous
improvement culture. One that quickly propels the company to achieve its strategic
targets while increasing shareholder value.
Major Accomplishments/Achievements:
14 By targeting select markets, customers, and products; developing an effective
marketing message; and implementing a technical sales capability, the
management team grew Symmco from $13.8 million (2005) to $20.8 million
(2008) and increased earnings 86% in that same time frame
15 Rebuilt entire leadership, sales, and supervisory teams by recruiting the best talent
in the industry for the areas of metallurgy, tool design, process engineering,
manufacturing engineering, quality engineering, manufacturing management,
supervisory personnel, & accounting/administrative personnel. Leadership team
successfully converted the company from a paternal culture to a performance
culture with accountability
16 Created 3 year strategic plans and annual business planning updates, focusing and
setting goals on key strategies and related key performance indicators. Developed
goals and objectives for each manager with financial incentives for attaining
financial performance and goal achievement
17 Improved from 07 to 08: OTD by 16%, DPPM from > 1,000 to < 250, incidents to
customers down by 60%, reduce in-process product losses by 37%, rework down
by 73%, zero finding on ISO audits, productivity increased by 15%, DSO from 62
to 52 days, improve 5S audit scores by 40%, increased inventory turns by 15%,
achieved zero lost time for accidents since October of 2006.
18 Implemented numerous manufacturing cells where feasible, cutting mfg. costs
19 Implemented a “pay for training achievement” system that promoted skills
advancement in needed areas of the company and overall worker flexibility
20 Created employee led CI problem solving teams that targeted and achieved
improvements in safety, quality, cleanliness, space usage, and productivity
21 Established more effective and controlled product launch process that
significantly reduced initial launch failures. System utilized concepts from stage
gate and APQP accounting for risk, customer, market, and product complexity in
a small lot company
22 Information systems: Installed QAD ERP system & process sheet/control plan
system at Hawk’s AC division in 2001 (process sheet/control plan at Symmco)
23 Improved accounting reporting frequency and reliability: initiated daily close,
weekly reconciliations, manufacturing oriented P&L, linked production plans to
financial daily performance, developed strong quality feedback loop targeting
scrap, returns, rework, & sorting, etc…
24 Combined two separate business entities into one successful mission oriented
team that was financially stronger (completed at the end of 2002)
25 Focused on high margin new conversion business that utilizes new technology:
average margin on these wins is up by 10 percentage points over
conventional/typical product wins
26 Developed training matrixes aligning our people’s skills development with the
initiatives of the company regarding technology and professional development
27 Launched concepts of lean manufacturing, six sigma/DOE, 5S, APQP, kaizan,
small team meetings, SPC/yellow belt for all personnel, set up reduction, total
productive maintenance, robotic training, and advanced set up skills
28 Launched employee social committees, company newsletters, visual plant
information centers, employee awards, and a gain sharing program that links to
employee efforts
29 Developed business plan and justification for Brazil plant start up developing
scenarios of advantage for investment ranges and outcomes (Windfall).
Work Experience:
9 Consultant- acting VP of Operations and Finance. Springfield Munitions Co.,
Kersey PA, March 2009 to present
10 President, Symmco Inc, Sykesville PA, August 2005 to February 2009. Symmco
is now a $21 million dollar bearing & structural PM parts producer for industrial
markets
11 VP Hawk Precision Components & General Manager of Allegheny Clearfield
Division. Office location is in Falls Creek, PA (near Dubois, PA). Promoted to
this position in April of 2003 and Left Hawk April 15, 2005. Allegheny Clearfield
was a $40 million dollar business unit with 280 associates.
12 Director of Operations, Hawk Precision Components, Allegheny Clearfield
Division. Promoted to this position in October of 2002. Responsible for
establishing standards of expectation and building “systems” in the process.
13 Hawk Precision Group Controller. In this position, developed annual operating
plans, strategic plans, performed various analyses for PM Group President.
Promoted to this position in April of 2002. Hawk Precision Components was $70
million in sales with approximately 500 people world wide.
14 Division Controller, Hawk Precision Components, Allegheny Clearfield Division.
Promoted to combined unit position in November 2001. I oversaw the
combination of two independent businesses, handling planning, CAPEX
planning/execution, all reporting, and daily activities. Combined structures in
administration, purchasing, accounting, engineering, human resources, and
sales/customer service.
15 Business Unit Controller, Allegheny Powder Metallurgy, a Hawk owned
company. Hired December 2000. Installed & trained personnel for ERP system
launch in April of 2001. Installed cost accounting components, reporting codes,
information queries, feedback loops, and user focused process documentation
16 Company Controller, MascoTech, Windfall Products business unit. At the time of
my employment, Windfall was at $78 million dollar in sales with > 600
associates. Promoted to this position in March 1997. Implemented a totally
revamped Y2K compliant financial systems module in BPCS ERP system (3
months time frame). This position had an accounting staff of 5 people, handled
short term treasury functions, cash forecasting, annual/monthly planning, CAPEX
planning, CAPEX justification, working capital management, cost/inventory
accounting, and all other components of financial reporting. Developed cross
linked programs to report to MascoTech’s Hyperion software, developed
forecasting models, & participated in company sale transition (due diligence).
17 Cost Accounting Manager, Windfall Products, Inc. Hired in January of 1993.
Implemented cost account/management accounting systems including activity
based costing, activity based management, and activity based budgeting. Worked
on cost reduction/CI projects with engineers, outlined a new quote process,
performed make buy analysis, managed planning/feedback process on the shop
floor, and completed equipment justifications (IRR/discounted cash flow)
18 Cost Accounting Manager, Ladd Furniture, Highpoint, NC. Hired in 1990
19 Cost Accountant, Lane Furniture, Altavista, VA. Hired in 1988
Education:
3 Accounting Major, Averett College, Danville, Va. (1988)
4 Bachelor Of Science, Major Business Administration/Minor Accounting,
University Of Pittsburgh (1984)
5 Elk County Christian High School, St. Marys, PA (1980)
Training/skills:
10 ISO/QS-9000 internal auditor
11 Six sigma green belt training
12 CI facilitator training
13 Lean manufacturing training, Penn State
o Set up reduction module
o Value stream mapping
14 AMA financial concepts training
15 ABM/ABC training with Tom Pryor
16 MS office/excel, MS query (OBDC), and access database proficient
17 Significant training and experience in Enterprise Resource Planning systems
o BPCS (SSA)
o Mfg. Pro (QAD)
18 Hyperion consolidation financials
19 Supervisory training
20 Report writer/query/data download skills
Core Values:
o Always provide honesty and expect honesty from your teammates, without
honesty companies waste time trying to fix the wrong problems and you can’t
make rapid improvement. A continuous improvement culture can only work in an
open environment, not a political one.
o Work as a team, a team can accomplish significantly more than any individual
o Good Planning: help create a strategic vision that has a really high probability of
succeeding. Include target markets, target products, resources required, training
required, capital required, action plans, measurements, & assignments to complete
that vision
o Execute…create value by following through…and provide the right
information to make good decisions, linking actions to metrics to results
o Develop people through training and accountability ultimately helping team
members to accomplish higher levels of personal and professional success
o Continuous learning & continuous improvement, never stop learning or
improving your company and yourself
Personal Information:
Home Address:
John A Robuck
112 Van Buren Ave.
Ridgway, PA 15853
Phones:
814-***-**** (home)
814-***-**** (cell)
Personal e-mail:
abh5dm@r.postjobfree.com
References:
• Ken Wolfe, CFO of Horizon Technology, Inc., former CFO of Windfall Products,
Inc. 814-***-****
• Eric Wolfe, President of Horizon Technology Inc., former VP of Operations of
Windfall Products, Inc. 814-***-****
• Dave Bosnik, VP of Operations, Clarion Sintered Metals, Inc. 814-***-****
• Bud Grieneisen, former President of Allegheny Powder Metallurgy. Inc. (814)
268-6434
• Mike Corkran, President of China-Centric, Inc., former President of Hawk
Precision Components 216-***-****