Jeffrey R. Wank
San Diego, CA 92117
503-***-**** (cell) abh3hs@r.postjobfree.com
Strengths: Materials characterization and new materials development
(especially epitaxial depositions), communicating ideas to both technical
and non-technical audiences, working in groups or independently,
persistence, perseverance and determination. I'm an out- and easy-going
person.
Experience: EPI process development (Si, SiGe, and Ge), Silicon process
development (Si, SOI, "SON"), statistical process control, large-scale
capital equipment procurement, installation, and qualification, lean
manufacturing, personnel management/coaching, and... pressing on.
Position desired: scientist/engineer in an exciting and fulfilling setting.
WORK EXPERIENCE:
JRW Creations
May 2009-present
Self-employed
Custom finishes for anything from computer cases to autos, specializing in
flames of all types. Expert at using Solidworks and Eagle. Additional work
in building custom piano benches, keepsake boxes, and electric guitars
using exotic woods such as curly (aka flame) maple, lacewood, high desert
ironwood, cocobolo, and many others.
Hewlett-Packard
July 2007- May 2009
Research Associate, QSR/IQSL, HP Labs (Corvallis, OR) Supervisor: Laura
King
Performed fundamental research and developed processes for optical
interconnect devices using epitaxial Ge on Si or SOI wafers. Germanium
layers studied were both of the very thick (>1 um) variety down to the very
thin (5 monolayer) variety, and included superlattices of the Ge:Si
variety.
Coordinated the installation, qualification, maintenance, and process
operation of an AMAT 200 mm EPI/RTP toolset in the HP Corvallis fab from
the ground up. Planned, developed, and documented methodologies for this
tool, enabling new and novel process development.
Conducted research and engineering for several novel photonics devices.
Research involved deposition of epitaxial pure germanium on silicon
substrates, as well as deposition of epitaxial silicon on pure germanium
layers, co-doping these layers, and developing new novel device structures
for future integration of optical devices into CMOS on silicon, Germanium-
on-Nothing, extremely thick Ge on Si, and others. Fundamental research on
growth of Ge on Si pursued understanding of how initial islanded growth
features affects thick Ge layers, and how the initial layers might be
affected with a thick Ge layer in mind.
Critical expertise in the use of AFM (Nanoscope-IV, etc); AFM was
absolutely critical for the projects worked on during this period. I
maintained ownership of a Nanoscope-IV throughout the project.
Other research: wet etch (EPI preclean) optimization including using some
alternative chemicals; basic scientific research on initial growth of Ge on
Si; development of novel methods of in-situ annealing for EPI processes.
Other skillsets gained:
Defect etching in both Si and Ge
Surface defect measurements and counting using standard optical techniques
(interferometer-based)
Basic TEM preparation and TEM/STEM/HAADF/etc use (Beam Chemistry)
Project and program management skills
Beta tester for SAS JMP 8, providing feedback over the course of several
months, especially scripting
User knowledge of several CAD tools, including SolidWorks and AutoCAD
Experience with FTIR, UV-Vis, and HPLC (etch chemical testing)
Use of LabView (constructed several add-on detectors to the EPI tool for
additional logging; sufficient sampling frequency was impossible with
existing equipment).
Construction, coding, and implementation of a station controller. Built
station controller for AMAT EPI/RTP toolset.
Gained additional XRD experience- use of other types of XRD tools,
including phased-array tools, and syncotron radiation use.
Many additional long hours in front of FEI SEM/beam tools.
Intel Corporation
May 2003- June 2007
Sr. Process Engineer, Portland Technology Development
EPI - Thin Films - Diffusion
Developed epitaxial silicon processes (SiGe:B, SiGeC, SiC, Si:P, etc) for
use in both digital (CMOS) and analog (HBT device) technologies.
Developed the 300 mm 65 nm node epitaxial SiGe:B process for Intel
Corporation, enabling large performance enhancement over the 90 nm
technology. Designed experiments and supervised a group of 8 technicians
during integrated implementation of that process. Participated in cross-
functional integrated team meetings to meet program goals. Developed and
maintained SPC (Statistical Process Control) system for process monitoring
of the EPI module. Enabled ability to run 65 nm process across a fleet of
tools both at the TD level as well as at the HVM level with the exact same
bulk film properties from each individual tool. Successfully implemented
new method for measuring compressive strain using XRD into an HVM
environment. Received award for this development effort.
Devised method and integrated flow to etch CMOS junction regions using a
low pressure CVD reactor and subsequently grow epitaxial SiGeB films in
those regions in the same reactor (US Patent granted). Became proficient at
using end-of-line electrical test parameters to enhance the integrated flow
for this patented process.
Engineered a 45 nm node epitaxial SiGe:B process, delivering another
significant performance enhancement over the 65 nm process. Working with a
cross-functional team, inserted a new toolset into the 1266 baseline for
the EPI module as the automation expert, software expert, and tool owner.
Awarded recognition award for smooth transition to the new toolset.
Working individually as well as with a team of other engineers involving
many trips to an external vendor, began research and commenced development
of new processes for the 32 nm node (now the current generation). Became an
expert SEM, xSEM, and FIB user. Became acquainted with many novel and
exciting new ideas for epitaxial deposition.
Gained expert knowledge of SPC processes, all forms of Microsoft products
including but not limited to Word/Excel/Powerpoint/Project/etc, SAS JMP,
and many, many other software instruments.
Department of Chemical Engineering, University of Colorado, Boulder, CO
Jan 1999-May 2003
Graduate Research Assistant
Designed, constructed, and maintained an atomic layer deposition (ALD)
system including a fluidized bed reactor. Designed and carried out
experiments using statistical methods, leading to an ability to conformally
coat submicron-size powders with nanometer scale control. Developed a
working mathematical model to describe vacuum fluidization of agglomerating
particles with applied vibrational forces. Taught undergraduate-level
chemistry and heat transfer courses. Gained experience with laser systems,
GC/MS systems, TGA, Gas sorption analysis, ICP/MS, SEM, TEM, and many types
of magnet analyses at NIST-Boulder. Became proficient in MATLAB and FLUENT.
Center for Pharmaceutical Biotechnology, Denver, CO
December 1998- June 1999
Graduate Research Assistant
Performed Freeze-drying experiments of Lipid-DNA complexes to work on a
viable gene therapy drug storage technique. Utilizing IR spectroscopy,
monitored breakdown of DNA in the complexes over periods of days to months
at various temperatures. Experience with Differential Scanning Calorimetry
(DSC).
Department of Chemistry, University of Colorado, Boulder, CO
March 1997-December 1998
Undergraduate Research Assistant
Performed multidimensional NMR experiments to elucidate millisecond dynamic
motions in a small RNA molecule dubbed the lead-dependent ribozyme.
Synthesized and purified site-specific radiolabeled RNA molecules. Grew,
isolated, and purified radioisotopically labeled nucleic acids using
methylotrophs. UNIX/IRIX systems administrator. Experience with GC/MS,
MALDI, MS/MS, FTIR, electrophoresis, HPLC, HPLC-IR, DNA and RNA extraction
and synthesis methods.
Department of Physics, University of Colorado, Boulder, CO
August 1996-March 1997
Undergraduate Research Assistant
Grew, isolated, and purified proteins from bacteria. Operated an atomic
force microscope. Performed thin (6-36 Angstrom) metal deposition. Created
nanostructured materials using biomimetic approaches.
United States Navy, Pearl Harbor, HI
April 1994-April 1995
Radiological Controls Monitor/ Shift Supervisor
Planned, coordinated, and supervised detailed radiation and radioactive
contamination surveys in conjunction with submarine nuclear reactor plant
overhauls. Maintained secret clearance.
United States Navy, San Diego, CA
March 1988-April 1994
Engineering Laboratory Technician
Operated, maintained, and supervised operation of a naval nuclear power
plant and supporting auxiliaries aboard the USS Louisville, SSN-724, and
the USS Tennessee, SSBN-734. Maintained Top Secret clearance.
EDUCATION:
Ph.D., Chemical Engineering
May 2003
University of Colorado at Boulder
Thesis Title: "Coating particles with Alumina Nanolayers Utilizing Atomic
Layer Deposition in a Fluidized Bed"
Abstract:
This thesis explored the growth and properties of ultrathin (nanometer
scale) and conformal films on small (<100 (m) particles utilizing a
fluidized bed reactor. By modifying the surface of small particles with an
extremely thin layer of an inert substance, the surface characteristics of
these particles can be modified without affecting the bulk properties of
the powder. Films worked with include Al2O3, SiO2, W, and Cu; substrates
included SiO2,_ BN, and Fe. By changing the surface characteristics of the
substrate particles to behave more an oxide, the surface properties of the
powder can be modified without altering the bulk properties. This work has
relevance in corrosion control, semiconductors, and military applications.
Related Coursework: Surface Science, Transport Phenomena, Mass Transport,
Thermodynamics, Kinetics
B.A., Chemistry, Magna Cum Laude
December 1998
Thesis Title: "Active Site Dynamics in the Lead-Dependent Ribozyme"
Related Coursework: Organic Chemistry, Physical Chemistry, Instrumental
Analysis
HONORS & AWARDS:
PTD Divisional Award, Insertion of EDT module into baseline for P1266 (Q2
2006)
PTD-IDY Divisional Award, Contributions to Excellent PMOS Performance (Q1
2004)
NSF, Graduate Assistance in Areas of National Need Fellowship - GAANN (2001-
2003)
University of Colorado Graduate School Fellowship (2000-2001)
Phi Beta Kappa, Member (1998)
Magna Cum Laude, Chemistry (1998)
Commander, SUBPAC letter of commendation while attached to the USS
Louisville, SSN-724 (1994)
PUBLICATIONS:
J. Wank, S. George, A. Weimer, "Nanocoating Individual Cohesive Boron
Nitride Particles in a Fluidized Bed Reactor," Powder Technology 142 (1):
59-69 (2004).
J. Wank, S. George, A. Weimer, "Coating Fine Nickel Particles with Al2O3
Utilizing An Atomic Layer Deposition-Fluidized Bed Reactor (ALD-FBR),"
Journal of the American Ceramic Society (submitted for publication December
2001).
J. Wank, S. George, A. Weimer, "Conformal Encapsulation of Fine Boron
Nitride Particles with Oxide Nanolayers," Functionally Graded Materials
2000, American Ceramic Society (2002).
J. Wank, S. George, A. Weimer, "Vibro-Fluidization of Fine BN Powder at Low
Pressure," Powder Technology 121: 194-207 (2001).
J. Wank, C. Hoogstraten, A. Pardi, "Active Site Dynamics in the Lead-
Dependent Ribozyme," Biochemistry 39(32): 9951-9958 (2000).
D. Fattal, M. Fiorentino, J. Wank, T. Kamins, L. King, and R. G.
Beausoleil, "Silicon-Germanium microdisk detectors for on-chip optical
interconnects," in review.
PATENTS:
"CMOS Transistor Junction Regions Formed By A CVD Etching and Deposition
Sequence," Intel Corporation, Patent awarded 2005.
"Insulating and Functionalizing Fine Metal Particles with Conformal Ultra-
thin Films," University of Colorado, Patent awarded 2003.