James Franke Fitzgerald
***** ********** **. #**** - ******* Texas 77077
806-***-**** . abh2fx@r.postjobfree.com
Extensive Technical Expertise... Organization... Team Work
Superior Communication skills
Excellent Problem Solving... Creativity... Training... International
Experience...
For
Welding/Metallurgical Engineering, Quality Assurance Management
Coordination & Auditing, and Project Expediting
for Petrochemical Construction, Pipeline, and Onshore-Offshore E&P
Construction
Career Highlights
? Work world wide with clients to development and implement comprehensive
material selection, welding procedure and verication, QA/QC
procedures,,Inspection & Test Plans, Inspection Coordination, program
expediting, vendor surveillance requirements,along with managing the
applicable staffing requirements. These QA/QC endeavors are within ISO
9000-2000 requirements and all other current applicable Engineering Codes.
This includes small and large vendors.
? Extensive experience in auditing or directing the organization,
administration, and coordination of project material selection,
designation, testing and verification, site/project Quality and Safety
management for manufacturing, fabrication, and logistics for major projects
on an international basis following ISO, DOT, OSHA, ASNT, API, ASME, ANSI,
DIN, DoD, and other applicable codes and guidelines.
? Superior performance in different environments: Oilfield E & P, Major
Pipeline construction, Major,Petrochemical construction, Compressor Skids
to 3.500 HP, Onshore/offshore Rig/Platform construction including Deep
Water Projects, Pressure Vessel Fabrication, Heavy off-road commercial and
Dept. of,,,Defense (DoD) vehicles, and other endeavors.
? Metallurgist / Welding Engineer for Project/Site management for onshore
and offshore projects
? I have developed, written, copyrighted & present a "hands-on" one or two
day seminar complete with an instruction manual, slides, weldments, &
radiographic film examples. This seminar's title is,"INTRODUCTION TO
RADIOGRAPHIC INTERPRETATION". This seminar can be adapted to different,,,welding processes, procedures & Engineering Codes.
Management
? Advanced ability for planning and directing a professional QA/QC staff.
Included as many as 75 personnel with,many disciplines on a world wide
basis - onshore and offshore.
? Skilled in interpersonal, written, oral, and face-to-face communications
? Simultaneously conducted multiple tasks in fast-paced construction
environments using a wide range of in planning, program development and
implementation, expediting, staff management, motivation, and training
? Initiate and solidify effective communications with management, vendors,
and customers
? Proven talent for success in a "deadline" environment where
accountability, accuracy, and efficiency is a must
? Direct the development, documentation, implementation, and distribution
all applicable Metallurgy, QA/QC, and Welding Engineering documentation
? Train related personnel in their relation to applicable QA/QC, HSE, and
Welding Engineering documentation
? Proficient in the use of Microsoft Office, Excel, Access, Power Point, E-
mail, Outlook, and the Internet
Certifications and Training
? BS - Chemistry - Tarleton State University
? Quality Assurance Engineer, C. Q. E. (ASQC) - Amarillo College
? 2 years graduate study - Welding/Metallurgy/Materials Engineering -
America Society of Metals - Cleveland, Ohio
? Many other specialized technical courses in Safety Management/Training
NDE, QA/QC, Welding, Materials, QA/ QC Audit, & Manufacturing/Industrial
Engineering.
? I have written, copyrighted & present a "hands-on" one or two day seminar
complete with a Learning - guide manual, slides, weldments & radiographic
film "Shots". This seminar's title is "INTRODUCTION TO RADIOGRAPHIC
INTERPRETATION." This Seminar can be adapted to different,welding
processes, procedures & Engineering Codes.
? ASNT Level III Certification in Radiographic Interpretation, Level II
Certification in Weld Visual Inspection,,Magnetic Particle testing, Dye
Penetrant testing, & Ultrasonic Testing
? Familiar with the WELD-PRO-WRITE, Weld Edit, & Advanced Pressure Vessel,
& other engineering software programs
? DuPont - (STOP) Safety Training Observation Program - 1996
? BP/ Phillips North Slope (Alaska) - 40 hours Comprehensive Safety
Training - 2001- Anchorage, Alaska
? Advanced Safety Audit & Root Cause Analysis Training - Oct. 2001 -
Anchorage, Alaska
? Certified HAZWOPER trainer - Houston, TX May 1998
? STOP Refresher Course - Jan. 2006 - Houston, TX.
? Safety Incident Investigation Training - Jan. 2003 - Houston, TX.
? Safe Work Permit System's Training - Jan. 2003 - Houston, TX
? First Aid/CPR Instructor - Re-certified Jan. 2006
? Respirator Training Instructor - Jan. 2006
? DOT Supervisor Drug & Alcohol Awareness Cert. Jan. 2006
? DOT - Occupational Group Specimen Collector Certification - Registry #
01068 - March 2006
? CAOHC Occupational Hearing Conservationist Training - March 2006
Present & Past Activities
? Guest lecturer for the Texas RRC in Austin, TX and the U. S. Department
of Transportation in Oklahoma,,,City, OK. Subjects: 1. Pipeline Safety,
2. Industrial x-ray Interpretation, 3. weldingand metallurgical
technology
? South Plains College at Levelland, TX. - Board of Technical Advisors,
weldingand metallurgical technology
? (SPAG) South Plains Association of Governments - Lubbock, TX - Guest
speaker on Procurement of,,,government contracts as related to QA/QC
Engineering.
? AWS - Senior CWI for more than 20 years - expired in 2005
? Odessa College at Odessa, TX - Board of technical advisors - welding and
metallurgy technology
Experience
MOTIVA ENTERPRISES LLC - Houston, TX
Oct. 2007 - March 2010
Lead Quality Auditorand, QA/QC, and Materials/Welding/Metallurgy -
Conducted material, welding procedure, and quality audits of the two Joint
Venture Project contractors, Bechtel and Jacobs Engineering in Houston for
the $7+ Billion Crude Expansion Project at Port Author, TX. Conducted
field quality and safety audits at the four Module construction yards
located in Brewer, Maine, Charleston, SC, Corpus Christi, TX, and Tampico,
Mexico. Assisted Contractor's quality teams in the development of ITPs and
other relevant quality documentation. Assignment changed to Regional
Quality and Safety Manager/ Coordinator for the two East Coast construction
facilities. I performed audits, surveys, source inspections at various
vendor locations. Maintained oversight on all contractor PQR/WPS
development, testing, and certification. Approved contractors IPT and Test
Plans. Assisted vendors in corrective action requirements and verified
the acceptability of the corrective actions.
J. RAY McDERMOTT, INC. - Houston, TX
Nov. 2006 - Oct. 2007
QA/QC Inspection Coordinator, US & International - Supervised the
activities of procurement and inspection personnel for I & E and Engineered
packages with regards to vendor and inspection issues on technical and
expediting matters. Liaise with Procurement, Coordinators, Vendor QA/QC,
Inspectors, Client engineering, Certifying Authorities, and Package
Managers. Performed criticality assessments for the I & E and Engineered
packages. Responsible for assigning the vendor inspectors, providing
specification criteria and coordination of inspection and testing
activities with the vendor and client. Responsible for effectively
maintaining the project inspection schedule as per the Quality Plan.
Oversight and assessment of inspector's surveillance activities. Issue
periodic (bi-weekly & monthly) progress reports to applicable management
personnel. Anticipate any problems that could affect the delivery schedule
or quality of any of the deliverables. Perform Quality Audits and Reviews
of Projects. Review and approve Requisition and Project ITPs. Ensure that
all the appropriate documents are transmitted to the assigned vendor
inspector and coordinated by e-mail with the vendor.
ROULY, INC. - Hobbs, NM, Farmington, NM, Odessa, TX, and Big Springs,
TX June 2003 - Dec.2006
Corporate Director of Quality and Safety - Fabrication & repair of
petrochemical/oil field heat exchangers. Develop, document, implement, and
administer formal fabrication procedures in accordance with ISO, API, ASME,
ANSI, AWS, and other Code guidelines. Develop, document, implement, and
administer formal Safety procedures and manuals. Develop, document,
implement, and administer the material selection and formal QA/QC
procedures and manuals in accordance with ISO - 9001:2000 Quality System
guidelines. Develop, document, and implement welding procedures.
Performed risk analysis. Responsible for all the safety training of new
personnel. This training includes 40 hour HAZWOPER training, first aid
training, respirator training, auditory testing/ monitoring, and DOT drug
testing.
KVAERNER/ BP's GAS TO LIQUIDS PROJECT, Nikiski, Alaska
Sept. 2000 - April 2003
Site QA & HSE Manager -Audit/ Evaluation & Vendor Surveillance Instrumental
in attaining ISO 14001 certification for this $186 million project
(designed to convert natural gas to a high purity liquid able to compete
with crude oil), making it the first construction site in Alaska to obtain
this type certification.
GLOBAL MARINE DRILLING CO., Houston, Texas
Feb. 1999 - Sept. 2000
Senior Inspector for Vendor Procurement Surveillance, QA & Audit/
Evaluation surveillance for overseas traffic / shipping endeavors for
welded/ fabricated equipment stateside for two 830 feet oil drilling ships
and shipped to Belfast, Ireland where ships were constructed.
SANTA FE ENERGY/PINNACLE ENGINEERING, offshore, So. Louisiana
Dec. 1998 - Feb. 1999
Project Manager Supervised two "Cal-Dive" offshore dive ships to perform a
hot tap on an existing production line in 175 feet of water. Directed the
installation of equipment on a new production platform & the installation
of risers and laying of underwater pipeline from the new platform to the
hot tap. Modified onshore terminal facilities.
BROWN & ROOT ENERGY SERVICES, Alief/ Beltway 8
July 1996 - Nov. 1998
& Greens Bayou Fabrication Yard, Houston, Texas
Consultant for Materials/Welding & QA Engineering -Developed & implemented
WQRs & WPSs for the Exxon -Diana Project (standing in 4,800 feet of water,
it is the largest structure in the Gulf of Mexico). Worked with electrode
manufactures to develop improved filler metallurgy for higher strength &
impact plates. Developed filler metallurgy with -50?F / 82 ft/lbs Charpy.
Evaluated all aspects of manufacturing & QC /QA endeavors in the brace
shop, fab shop, deck building & the API Certified pipe mill, in order to
ascertain the efficiency, quality & cost effectiveness of all applicable
conditions. Recommended new equipment, QC witness & hold points,
processes, material flow & personnel changes, which greatly enhanced the
efficiency, quality & cost effectiveness of the facility. Developed &
implemented WQRs & WPSs for Chevron, SOEP, Shell, Sable, Halliburton,
Buefete & other projects.
STEWART & STEVENSON, Petroleum, Airlines & Military Manufactured
Feb. 1992 - May 1996
Heavy Equipment, Harrisburg Facility, Houston, Texas
Consultant for QA/QC and Metallurgy/Welding Developed & implemented QA/ QC
Procedures, Welding Engineering & Metallurgical specification criteria for
the Engineering Department, following ISO-9000, MIL-I-45208A, MIL-Q-9858A &
DOD-STD-100D guidelines, that included castings, weldments, forgings &
machined parts. Served as Initial Production Test (IPT) Committee Member,
reviewing all engineering documentation & drawings for Level II & lll
accuracy & content before issuing POs to vendors. Directed review of POs
for accuracy & content, then assigned Inspection criteria on DD-5210 prior
to PO release. Performed First Article Inspections. Helped develop a
preventative maintenance system for this facility. Promoted to Senior
Design Engineer in the Engineering management group, directing Engineering
efforts to establish valid baseline drawings for the TVS - FMTV vehicle
project. Served as FACARS Failure Review Board (FRB) member & as
Configuration Control Board (CCB) member. At the direction of the Program
Manager, performed Main Program expediting for Engineering, Purchasing,
Manufacturing, QA/ S.P.A., Configuration Management, Reliability,
Availability, Maintainability -Durability (RAM-D) & TACOM, to ensure timely
delivery of correct vendor parts & materials.
Consultant - Audited and evaluated the Engineering, Manufacturing, Program
Expediting & QA divisions for the DOD. Examined all aspects of the
different manufacturing processes in order to ascertain the efficiency,
quality & cost effectiveness of all applicable conditions. Audited the
different shops' preventative maintenance procedures, controls & applicable
scheduling. Examined all weld fixture designs & weld processes. Reviewed
all Welding Procedure Specifications (WPS); QC/ QA documentation
methodology & accuracy; &, QC inspection parameters, methods & techniques.
Inspected all drawings for accuracy, appropriate metarial/metallurgical
content & proper utilization of equipment. Based on my analysis, provided
management with recommendations to enhance manufacturing cost-effectiveness
& time utilization. Upon implementation of my suggested changes, the
company experienced an 80% reduction in fabrication of rejected parts & re-
work, while seeing an 18% increase in welding/ production efficiency.
P G & E OIL COMPANY, Dallas, Texas
Jan. 1991 - Dec. 1991
Contract Consultant - Welding & Q. A. Engineering, Inspection & Expediting
- Gulf of Mexico Offshore oil platform/ sub-sea equipment. Fabrication/
construction. High-pressure piping, vessel, & rotating equipment
modification & installation. Developed & implemented WPSs, WQRs & (RPs)
Radiographic Procedures. Welder testing & certification.
SHELL WESTERN, E&P, Denver City & Houston, Texas Jan. 1989 -
Jan. 1991
Consultant to the Project Inspection Superintendent, Welding & QA
Engineering & 3rd party inspection supervision representing the owner for
the construction of a Carbon Dioxide, Oil & Gas recovery facilities &
injection systems. A $450 MILLION oilfield/pipeline production project in
Denver City & Hobbs, New Mexico, that included Rotating Equipment, 300+
miles of pipeline & major processing facilities. Worked inside/ outside
city limits. Developed & implemented WPSs, WQRs & RPs. Performed welder
testing & certification. Supervised 20 inspectors.
ALL-AMERICAN PIPELINE CO., Santa Barbara, California May
1985 - Jan. 1988
Consultant - Project Inspection Superintendent, Welding & QA/ QC
Engineering - Directly supervised more than 75 inspection personnel, on an
international basis, and all the right-of-way (ROW) inspection for this
$1.5 Billion Project; a 1,750-mile 30-inch pipeline crossing four states.
Responsible for double joint & coating facilities at Corpus Christi, TX &
Bakersville, CA.; the unloading & shipping of more than 90 ship- & barge-
loads of 30-inch diameter pipe in Texas & California. Responsible for the
subsequent distribution of pipe to applicable Right of Way locations.
Approved the development & implementation of RPs, WPSs & WQRs for the
Projects Welder Testing, Certification & Line/ Facility welding.
Supervised the inspection surveillance endeavor for the installation of
Solar Turbine Pumping & Heating Equipment at 28 remote sites along the
1,750 mile ROW.