Quality Control Engineer
Resume:
BENNY MATHEW VARGHESE
*********@*****.***
Lincoln, Nebraska 68503
OBJECTIVE: Obtain a position in your Company where my talent and
knowledge in challenging and rewarding upper-level position in
a growth-oriented organization, which offers diverse job
responsibility and will fully utilize both my technical and
managerial abilities.
PROFILE:
Over 2 year of experience in the field of Manufacturing, Mechanical
design and Quality control. Was able to quickly grasp new technical
information and communicate to others in an understandable manner. A
conscientious team player with excellent problem solving skills.
Effectively manage time, juggle changing priorities and worked well under
the pressure of deadlines.
. Able to apply knowledge of machinery operations and the working
properties of materials to design products and prototypes. Skilled in
machine tool operation, Auto Cad and CNC programming.
. Knowledge in quality assurance, fluid mechanics, hydraulic machine
design, reactors, shock/vibration analysis, and thermal analysis,
. Consistently demonstrated leadership skills, sound judgment, decision-
making capability, initiative and resourcefulness in responding to job
challenges.
. Industrial Quality Control: Knowledge and effective utilization of
continuous improvement tools - Six Sigma, Lean Manufacturing, Value
Stream Mapping, 5S (Workplace Organization), TPM (Total Productive
Maintenance), OEE (Overall Equipment Effectiveness).
. Time series analysis: Time management for processes, forecasting and
prediction of the future works.
. Project Management: Experience in planning, scheduling and controlling
small to medium sized Projects.
. MIS/IT: Knowledge of Management Information Systems and research
experience in Information Technology Management.
. Packaging Engineering: Working knowledge of corrugate carton
technology and plant filling & packaging operations.
. Manufacturing Engineering: Working knowledge of castings, forgings,
large equipment; familiarity with tooling, machining, and fabrication.
. Enterprise Systems: Knowledge of ERP Modules such as production
planning, inventory control, purchasing sales, accounting and human
resources.
. Operations Research: Knowledge of advance analytical techniques,
optimization theory, resource allocation theory, mathematical
modeling, control theory and statistical analysis
PROFESSIONAL EXPERIENCE:
ASSISTANT DESIGN ENGINEER:
KAKIRA SUGAR WORK, Uganda. July
2007 - May 2008
. Designed and developed schematic drawing details for fabrication of
parts (Bearings, Rollers, Chains, Cane cutting knives, Cutter shafts
and gear and gear boxes).
. Worked with customers, production team, and estimated the cost of
manufacturing.
. Coordinated the activities with design changes and internal
scheduling.
. Assisted shift Engineers to run the plant and inspected the machining
process in the production sector.
. Inspected the quality of work (checked the structured material details
and dimension of parts as per drawing).
INDUSTRIAL EXPERIENCE:
PLANT MAINTENANCE ENGINEER: Sugar factory Kakira, Uganda,
Dec 2004 - Feb 2005
Coordinated and interfaced between different project team, plant
personnel layout design, installation review, process validation and
results analysis for the project, scrap, lines capability and productivity
improvement.
Running plant maintenance- Timely inspection of the working plant. If
problems arose, required action was taken. Maintenance of the two main
division's boiler plant and mill plant.
*Boiler maintenance- The draught systems (Induced draught system and Forced
draught system), Bagasse feeder and boiler tubes.
*Mill maintenance- Observed the 5 running main mills.
. Performed checks on the Rotational gear box system.
. Observed the performance of the variable motors in the
plant.
. Pump maintenance- Sugar syrup pumping to the boiling house.
. Vacuum pan boiler- To make sure that the sugar grains are
formed.
. Centrifugal separator- Separates sugar grains from the
liquid jaggery.
TATA MOTORS RESEARCH CENTER
DESIGN RESEARCH ASSISTANT Dec
2006 - June 2007
Indian Institute of Science, Bangalore, India.
The project was to design a pneumatic system and mechanism of operation
. Design goal- A pneumatically actuated door system for a low floor CNG
(Compressed Natural Gas) bus.
. Design Challenges- A pneumatic system, the diameter calculation of the
pipe, the flow control systems, the lever system and making of the
working prototype model.
. TEAM SIZE-4, designed a pneumatically operated door system for bus
which is operated by the driver.
. The actuation systems are 5/3 pneumatic lever system, two flow control
valves, two pneumatic cylinders and two lever system on which the
pneumatic cylinder act so as to open and close the door.
. Calculated different aspects of design like pressure drop in the pipe
line, stresses and the force required for the opening of the system.
Developed a working prototype model.
INDUSTRIAL Bharat Earth Movers Ltd (BEML) -Manufactures of earth movers
India, Bangalore.
TOUR: National Aeronautical limited (NAL) -Manufacturing of Jet aircrafts
body and Windmills with composite materials.
TECHNICAL: Auto CAD, Pro-E, Mechanical Desktop, ANSYS, SPSS, Mat lab,
Minitab
SKILLS Windows (98, 2000, XP, Vista, WIN 07), MS Office
CERTIFICATION: Advanced Composite Material Course; Bangalore University
Hydraulic and Pneumatic Control Training; Government of India
GRADUATE RESEARCH ASSISTANT, UNIVERSITY OF NEBRASKA Aug 2009
- PRESENT
. Working on research assisted in testing, evaluating, developing RFID
and sensor technologies, and requirement analysis.
. Research is in the field of quality improvement in healthcare.
. Developed a survey questionnaire to measure and reduce the quality gap
in the disparities that exists.
. Provide the different intervention that is needed to be done in order
to overcome these disparities.
. Provide customer satisfactory options.
ACHIEVEMENTS:
. Control of multi robot system with RF and Light communication modules.
(Research Poster Presentation. Got certificate for the presentation
(University of Nebraska-Lincoln).
. Demand forecasting of drought using time series analysis.
. Healthcare Quality.
EDUCATION: M.S in Industrial Management and System Engineering, University
of Nebraska-Lincoln, Nebraska. Expected date for graduation:
Dec 2010. GPA 3.56
Bachelors in Mechanical Engineering, Visvesvaraya Technological
University, Belgaum, India. Date of Graduation: June 2007.
GPA 3.75
REFERENCES: Reference will be provided on request
NOTE: Willing to relocate.
Contact this candidate