Prathima Kapa
Fremont, CA
714-***-**** ********.****@*****.***
KEY ACCOMPLISHMENTS:
Reduce process rejects from 45% to 15% and increased process yields by 20% on
difficult to handle thin materials
Achieved 10 25% process cost reduction through implementation of lean methods
Developed a wet etching process for exotic metals which improved product sales by
15% and reduced chemical costs by 50%
Reduced employee exposure to hazardous chemicals and achieved safety regulation
compliance by improving production and chemical handling processes
Developed and implemented a new photo resist application that substantially improved
surface adhesion on a difficult material surface
EDUCATION:
Masters of Science, Molecular Sciences and Nano Technology Aug 2007
Louisiana Tech University, Ruston LA
Bachelors in Technology (Major: Chemical Engineering)
JNT University, Hyderabad AP, India, May 2004
WORK BACKGROUND:
Kemac Technology, Inc 6/2007 present
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Azusa, CA 92707
Kemac Technology is a precision photochemical machining company that serves
industries including medical device, aerospace, electronics, and semiconductors.
Process/Production Engineer
Responsible for production planning and scheduling, process control and
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improvement, Equipment Qualification (EQ), Installation Qualification (IQ), and
Process Validation methods
Lead production activities of the specialty medical etching group
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Manage chemical laboratory activities including chemical analyses,
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experiments, and operations
Perform process mapping of production parts and determine manufacturing
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costs.
Identify technology upgrade opportunities and determine return on investment
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Assist in new product design/line. Performed R&D work in developing a new
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process/new etching chemistry
Assist in preparing Waste Water Treatment reports
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Key Achievements:
• Maintained Process/Production yields in the 80% 100% range
• Developed a wet etching process for exotic metals Molybdenum, Elgiloy and
MP35N, improving product sales by 15%
• Reduced exposure to hazardous chemicals and achieved compliance with
safety regulations by improving production and chemical handling processes
• Performed process mapping on selected processes, reducing costs 10% and
increasing process yields 15%
Institute for Micro Manufacturing (IfM) 9/2005 7/2007
Louisiana Tech University, Ruston, LA
IfM conducts leading edge research and development in micro manufacturing and nano systems
for biomedical, chemical and other applications.
Research Assistant
Research focus on Biosensors, Chemical Sensors, and Microcantilevers with
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additional experience in Scanning Probe Microscopy
Modified Au coated cantilever surfaces using different polyelectrolyte
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substances
Studied enzyme mechanisms including Acetyl cholinesterase, Organophorous
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and Calmodulin for their modification on the cantilever surfaces to detect
Acetylcholine, Paraoxon and Calcium ions
Extensively used Spectrometric techniques like HPLC, GC, FTIR, UV, NMR
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and QCM with good weighing and pipetting skills.
Expert in various electroplating techniques (on Cantilever surfaces, especially
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Aluminum)
As a part of Innovative venture research team, conducted and created the
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market search for “Hallosyte Nanotubes”, a new technology developed by
research faculty of LA Tech. Conducted market research on the cosmetic
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industry and recommended a potential product application of nanotubes in
cosmetic industries.
PUBLICATIONS:
Moisture Measurement Using Porous Aluminum Oxide Coated Micro
cantilevers. Sensors And Actuators B: Chemical, Vol/ISS: 134, 2. Pages 390
395
SKILLS:
Wet Etching, Photo Lithography, Thin film Coating Techniques, Lean
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manufacturing, DMAIC, Mistake Proofing, 5 Why’s
Process mapping, FMEA, Design of Experiments, Root cause Analysis
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Solid understanding of AutoCAD
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Computer skills include Microsoft Office suite
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