JORGE BENJAMIN *** Trailside Way Stone Mountain,
GA 30087
**************@*******.***
Summary
I am a motivated and data driven leader with 10 years of diverse
Engineering experience managing projects, improving systems, and driving
change. I have achieved exceptional results throughout my career in the
areas of safety, quality, labor productivity, and customer delivery
with the balanced application of Lean 6Sigma Methodologies.
Experience:
8/09 - Present Black Belt Engineer Ingersoll
Rand's - Hussmann Facility Suwanee, GA
Overview:
Manufacturing Engineer with the responsibility of leading and implementing
Lean Six Sigma Black Belt projects to improve material and labor
utilization while maintaining on time delivery, quality, and safety levels.
Results:
. Transferred product line to an overseas manufacturing facility with
lower labor cost and existing onsite product knowledge to capitalize
on functional synergies.
. Developed project plan and completed critical path items to scheduled
timeline.
. Transferred capitol assets between facilities without affecting
production schedule, lead time, or on time delivery.
. Installed interim layout to support production through asset transfer
and receiving facilities ramp up process.
. Provided onsite training to receiving facilities personnel to support
Engineering, Manufacturing, and Purchasing functions.
. Manufacturing Project Manager for new product development and
prototype builds.
9/08 - 8/09 Production Supervisor Ingersoll Rand's -
Hussmann Facility Suwanee, GA
Overview:
Managed Sheet Metal, Paint, Welding, and Tube Forming departments with 25
direct reports.
Results:
. Assisted facility in achieving goal of Zero Lost Time Accidents.
. Implemented Quality Management System to reduce defects, scrap, and
rework.
. Achieved 98% on time delivery for all external customers.
. Assisted facility in reaching 11.2 Inventory Turns.
5/07 - 8/08 Process Improvement Engineer Ingersoll
Rand's - Hussmann Facility Suwanee, GA
Overview:
Provided technical support to Welding, Brazing, Painting, and Mechanical
Test departments.
Results:
. Designed, built, and implemented work stations for wiring department
that improved efficiency by 15%.
. Participated in over 20 Kaizen events in a two-year period to improve
quality, safety, and on-time delivery
. Achieving Zero ISO 9001:2000 and Sarbanes Oxley Audit deficiencies.
. Designed point of use kanban system to reduce material travel time by
40%
. Designed carts and jigs to eliminate material handling and ergonomic
issue in manufacturing build process.
5/05 - 5/07 Continuous Improvement Site Manager Wilen
Products, Inc. Atlanta, GA
Overview:
Responsible for all Lean Manufacturing initiative for a $22,000,000 textile
manufacturer of cleaning products.
Results:
. Trained 34% of company employees in Lean Methodology.
. Developed two Lean Team Leaders.
. Determined and scheduled Kaizen Events that were consistent with
companies Lean transformation vision.
. Reduced Semi Finished Goods inventory by $253,000 and saved $30,000 in
Carrying Cost.
. Reduced Raw Materials Inventory by $466,000 and saved $53,000 in
Carrying Cost.
. Eliminated 14 direct Labor positions totaling $408,000 in savings and
redeployed 3 operators.
. Produced Material savings totaling $151,000.
9/03 - 5/05 Industrial Engineer Wilen
Products, Inc. Atlanta, GA
Overview:
Responsible for all Engineering activities for a 200,000 square foot
facility.
Results:
. Performed time and motion studies, performance ratings, and determined
time standards.
. Created price quotes and profit studies for Sales and Marketing
department.
. Developed and facilitated Engineering Internship Program.
. Developed training videos and Quality manual.
. Designed new Dust Mop line to compete with offshore manufacturers.
. Balanced production lines and determine machine capacity.
. Negotiated and purchased capitol equipment for projects.
. Implemented new facilities layout, work cell design, and ergonomics
improvement.
. Implemented Team Manufacturing and production incentive pay program.
9/00 - 2/02 Outside Plant Engineer Lucent
Technologies - Atlanta, GA
Overview:
Managed telecommunication projects from design through the installation
phase.
Results:
. Engineered over 100 projects to install multiplexers, back-up power,
power stations, cabling, and framework equipment in various
territories throughout Florida.
. Determined and ordered all equipment to complete installation and have
service turned on by specified dates.
. Created installation packages that consisted of material list, wiring
diagram, bay layouts, and instructions for technicians.
. Prepared project cost for accounting department.
. Trained Engineers in specification writing process.
. Provided technical support to Field Engineers and Installers.
5/00 - 9/00 Industrial Engineer II (Contractor)
CACI International, Warner Robins, GA
Overview:
Managed Process Improvement Projects to reduce labor cost on the repair of
aircraft components.
Results:
Removed non-value added activities and reducing setup times for the
overhaul of:
. F-15 Rudder
. F-15 Aileron
. C-141 Leading Edge
. C-141 Petal Door
EDUCATION
Southern Polytechnic State University
Bachelors of Science in Industrial Engineering Technology (May 2000).
. Member of Institute of Industrial Engineers.
. Member of American Society of Quality Engineers
. Dean's List (Fall 1998).
Ingersoll Rand University
. Lean 6 Sigma Blackbelt Training (2009)
. Lean 6 Sigma Greenbelt Training (2008)
. Foundations of Management (2008)
. Interpersonal Leadership Course (2008)
. Effective Supervisor Training (2008)
SKILLS
. Fluent in Spanish.
. Proficient in AutoCAD, MRP Systems, Kronos Shop-floor Keeper, Minitab,
and Microsoft Office Suite.