DARYL M. HOISAGER
**** ****** ***** - *********, ** 76017
Home 817-***-**** or Cell 817-***-****
**********@*****.***
http://www.linkedin.com/in/darylmhoisager
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SUMMARY OF QUALIFICATIONS
Successful organizational leader with extensive experience managing diverse
and multi-discipline engineering and manufacturing support personnel.
Proven track record of continuously exceeding performance expectations.
Broad range of engineering skills and knowledge that encompasses process,
equipment, product, facilities, industrial, and safety engineering
disciplines.
PROFESSIONAL HIGHLIGHTS
. Consolidated site's manufacturing processes, equipment, and factory
layout to achieve greater than 30% reduction in operational unit cost and
production efficiencies. Successfully executed restructuring without
impact to existing quality or customer deliveries.
. Improved yields by >50% and cycle time by >60% within a 12 month period
by driving better engagement of the process engineering organization in
daily manufacturing activities, improving use of Statistical Process
Control (SPC), implementation of in-situ process monitoring, and
improving organizational problem solving capabilities. Restructured
engineering management process to better align with manufacturing needs.
. Eliminated waste in electrical consumption, water use, and bulk gas
requirements by ~30% through manufacturing process optimization and site
infrastructure improvements resulting from implementation of Six Sigma
DMAIC improvement process within organization.
. Improved equipment and maintenance costs by >8% annually and improved
maintenance labor efficiencies by >45% through leadership in implementing
reliability-centered maintenance, TPM, and 5S concepts.
. Improved capacity by >200% through equipment purchases, installation, and
qualification; and by throughput improvements on constrained processes
and equipment.
. Achieved >80% reduction in employee OSHA recordable injuries through
equipment redesign, employee education, and workstation layout
improvements.
. Established the site's yield enhancement engineering organization.
Developed and implemented yield improvement processes and strategies that
resulted in >75% improvement in defect densities over a 3 year period.
PROFESSIONAL EXPERIENCE
National Semiconductor Corporation June 1985 - April 2011
1111 West Bardin Road
Arlington, Texas 76017
Senior Operations Engineering Manager November 2005 - April 2011
Managed and led a diverse engineering organization that included process,
equipment, industrial, facilities, and safety engineering functions.
Established goals and priorities, developed continuous improvement
strategies and plans, assigned resources, managed risk, managed budget, and
insured required progress was achieved on critical improvement projects and
activities associated with over 6000 products and 200 specific
manufacturing processes. Managed engineering staff of 45 engineers and
technicians; and operational budget exceeding $60M annually.
. Achieved continuous improvement in product quality, operational costs,
manufacturing efficiencies, cycle time, and safety.
. Consolidated engineering support organizations and significantly improved
efficiencies within these various engineering functions.
. Collaborated with finance to automate cost tracking and forecasting
capabilities of process materials, manufacturing supplies, and equipment
spares.
. Led change management processes and oversight. Implemented well over 300
process changes without a quality incident.
Equipment Engineering Manager April 1998 - October 2005
Managed the site's equipment engineering and maintenance organizations.
Prioritized and resourced continuous improvement and problem resolution
activities associated with operational cost, equipment reliability,
equipment maintainability, and safety. Selected and commissioned new
equipment as needed to support manufacturing demand. Responsible for staff
of 155 employees and operational budget exceeding $30M annually.
. Continuously improved equipment maintenance costs, capabilities, and
labor efficiencies through improvements in management systems, processes,
and procedures.
. Increased overall equipment reliability by improving data analysis and
problem solving capabilities within the engineering function.
. Automated maintenance systems, documentation, and records.
Process Engineering Manager September 1995 - March 1998
Managed the site's process engineering organization. Improved
manufacturing and process performance related to quality, cost, and
cycletime. Established and continuously improved process controls and
capability. Developed and maintained operational specifications and
process recipes, and trained manufacturing personnel to adequately execute
the process requirements. Insured that engineering staff was capable of
timely and effective problem resolution in support of a continuous
manufacturing operation.
. Managed capacity expansion projects and related transfers of new
processes and equipment.
. Improved collaboration and teamwork between production, maintenance, and
engineering personnel.
. Substantially improved functional area operational metrics (yields, cycle
time, etc).
. Recognized by the corporation with its top monetary award for outstanding
results and leadership.
Product Engineering/Yield Enhancement Manager June 1985 - August 1995
Managed several product and yield enhancement engineering groups.
Responsible for new product introduction and process integration
activities. Developed and implemented product yield enhancement
strategies. Transferred new CMOS and BiCMOS processes and responsible for
design and development of electrical test capabilities for these new
processes.
EDUCATION
University of Texas, Arlington, Texas - Master of Science in Electrical
Engineering - Fall 1990
University of Texas, Austin, Texas - Bachelor of Science in Electrical
Engineering - Spring 1985
AFFILIATIONS
IEEE
Tarrant County Technical Advisory Board
American Society for Quality