Quality Assurance Manufacturing

Sugun Daniel Coelho

OBJECTIVE

Seeking root position where I can be a part of highly motivated and result

oriented organization. To actively seek, deliver challenging solutions in

my skill set areas. I am seeking a position where my knowledge can be

shared and enriched that offers professional growth to my career while

being resourceful, innovative and flexible to the company.

My real strength is my attention to detail. I pride myself on my reputation

for following through and meeting deadlines. When I commit to doing

something, I make sure it gets done, and on time. I am a person ever

willing to learn new things and explore things and always seek for ways to

improve myself, I take challenges and very comfortable with myself while

I'm in a crowd, and genuinely enjoy the company of people as I seek to know

them better.

SUMMARY OF PROFESSIONAL EXPERIENCE:

January 2000-Till date G.T.R.E (Bangalore)

About the company:

Gas Turbine Research Establishment (GTRE) one of the labs under Research

and development Organization (DRDO), GTRE handling the core project of

LCA ( Light Combat Aircraft ) named as Tejas, well the overall project

could touch 10000 Crore. GTRE committed for the development of Two LCA

Technology Demonstrators, Five prototype vehicles and eight pre-production

aircrafts. The fully operational LCA combat fleet as final Operational

clearance planned. Where as few tests for altitudes are now under way. The

multi role Tejas will incorporate state-of-the-art technologies to meet

operational requirements like digital fly-by-wire flight control, composite

airframe, full-glass cockpit, advanced combat avionics, multi-mode radar

and contemporary weapon system. Adding to this the trainer version (PV5) is

also in its final stage of completion. The full scale engineering

development of LCA's naval version Kaveri Marine Engine making steady

progress. I am working on these projects in prototype fabrication group

(PFG) under permanent roll till date.

DESIGNATION: SENIOR TECHNICAL ASSISTANT 'C '

Activities:

PFG (prototype fabrication group) where the core activities of

manufacturing takes place with wide range of conventional, non-

conventional and CNC machines. The CNC machine bay having machines

like deckle milling machines, Makino Edge-3 and Roboform EDM machines,

Elektra super cut-634, Concord, Makino U-86 EDM wire cut, Mac shot

Robotic CNC shot peening machine and Danobat blade tip grinding

machine etc.

As an in charge of CNC production bay, effectively carried out

the manufacturing the tasks of critical Kaveri, and Kaveri marine

engine components and sub-assemblies for the manufacturing of state-of-

the-art of Gas Turbine Engine, using the resources to the maximum

extent.

. Establishing the sequence of manufacturing operation.

. Manufacture components of assemblies and sub-assemblies in targeted

time.

. Manufacturing by EDM and EDM wire cut technology.

. CNC Robotic shot peening operations.

. Teaching multi axis CNC Robot.

. Preparation of CNC programs.

. Editing Correcting and Simulating Part Programs.

. Inspection and quality assurance of the components manufactured.

. Pre-production planning.

. Coordinating with related division such as QAG, PP&C, Methods

engineering and Maintenance engineering.

. Preparing engineering / manufacturing drawing using Auto CAD, Master

CAM

. Planning of round the clock operation of CNC machines.

. Planning of man power and work scheduling.

. Vendor development.

Role in innovative and developmental activities:

. Design and manufactured special fixture to enhance the capability of

the existing machine tools.

. Designed and developed special tools and electrodes

. Producibility and time estimation of component and provided valuable

suggestion for 'ease' of manufacturing.

. Improvisation and modification in Methods engineering.

. Developing and editing engineering designs / drawing using Auto CAD,

Master CAM

. Executed and developed 2D and 3D drawings for manufacturing and CAD

tools.

. Conducted trials on CNC machines and proved out components

successfully.

. Conducted experiments, Tests & Trials to achieve standards.

. Updated Knowledge with the Latest Development in Manufacturing and

Cutting Technology and applied them successfully.

General assignment:

. Administration work and looked after safety and welfare of staff and

coordinated with other division modules.

. Assisted and conducted in house training programs.

. Trained the staff, contract engineers/technicians and apprentices in

operation of CNC machines, and other production working aspects.

. Purchase duty.

February 1999-January 2000 BHARAT ELECTRONICS LIMITED

DESIGNATION: TECHNICAL TRAINEE

Job description:

. Design and Drafting of Mechanical Parts.

. Preparing Block Diagrams and Assembly Drawings.

. Launching Mechanical Parts in Prototype Machine Shop.

. Follow up and Corrections.

June 1997-December1997 MAROLI METERS

DESIGNATION: QUALITY CONTROL INSPECTOR

Job description:

. Coordinating with production units, ratification and instant

solution.

. Interaction with suppliers and sub contractors.

. An initiative to meet customers and provide better Service.

. Handling Reports and Preparing Projects

Academic Qualifications:

1997: Diploma in Mechanical Engineering.

Sri venkateshwara polytechnic, Bangalore,

1998: Post Diploma in Production Management.

National institute of labor education and management, Chennai,

2005: Bachelor of Science

Kalinga University C.G,

2008-2009: Diploma in French

Bangalore University, Bangalore.

2009-2012 : MBA in Operation management

Institute of Charted Financial Analyst of India University (ICFAI),

2012: Pursuing MBA in Project Management

Karnataka State Open University (KSOU), Mysore.

Courses attended under continuous education programme in GTRE:

. Cutting tool and CNC technology.

. Principles of metal cutting.

. Machining technology of Aerospace materials.

. Cutting tool failure modes and life criteria.

. Cutting fluids.

. Introduction to Aerospace materials.

. Communication, inter personal relation and management skill.

. Robot operation and programming, material handling - FANUC India

Software tools:

Windows95 / 98 / 2000 and XP.

Good control over CAD / CAM Computer Aided Design / manufacturing / tools.

Wide exposure on CAD R14, R15, And R2000, 2002,4,6

Elapt and Master CAM wire V 9.1

Exposed to CATIAV5 computer Aided Three Dimensional Interface. And UG

Personal benefits from 14 years of working experience:

. Interest for research and developmental activities.

. Interest in production and manufacturing industry.

. Adaptive ability in new and interesting fields.

. Improved in both Planning and Execution capabilities.

. Enhancement of leadership qualities with teamwork.

. Achieved good exposure to all departmental functioning with oriental

training program.

. Good communication, inter personal relation and management skill.

Personal Details:

Date of Birth : 10/07/1976

Height : 181 Cms.

Martial Status : Married

Language Proficiency : English, Hindi, Kannada, Konkani, Tamil

Extra Curricular Activity : 1994 Played National Sub-Junior Volley-

Ball Championship

1995 Played National Sub-Junior Volley-Ball

Championship.

1996 Under-19 National Volley-Ball

Championship.

1997 Junior National Volley-Ball Championship.

1999 Under-19 National Volley-Ball Championship.

2000 Senior National Volley-Ball Championship

2002 Senior National Volley-Ball Championship

I've lead the Karnataka State Team as Captain for 3 times and played more

than 25 State Volley-Ball Championships.

Hobbies and Interests : Soft Music, Gardening, Adventures Sports

and Traveling

Date:

Place: Bangalore

(Sugun Daniel Coelho)

No 903, ' Betania '

1st B Main, 6th D Cross

K S Town, Bangalore -560060

Email id - abgspt@r.postjobfree.com

Contact No : 0091-9341252686, 876-***-****

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