Manager Injection Molding

James E. McCoy

*** **. ******* ****

Valley Springs, CA 95252

Phone: 209-***-****

E-Mail: ************@*****.***

CAREER OBJECTIVE Engineering Manager with over 15 years of experience,

seeking responsible position in Production/Manufacturing Engineering with an established company in the Automotive Manufacturing Industry.

TECHNICAL CAPABILITIES

. AC/DC Analysis . Microsoft

Excel / Word / Power Point / Outlook

. Blueprint Reading / GD&T .

AUTOCAD / SOLID WORKS / ORACALE

. Electrical Schematics . QS 9000,

TS16949, ISO 14001, TQM (Quality Circle)

. PLC (A-B, OMRON, Mitsubishi) . PFMEA,

MSA, APQP, FTA, KAIZEN, POKA-YOKE, TPS

. Industrial Robotics /

Electronics . Management / Project

Scheduling

. Statistical Process

Control . Value Engineering / Cost

Reductions

. Resistive Welding /

Injection Molding / SMT . Hydraulics &

Pneumatics

EXPERIENCE

1/10-Present Aisin Electronics Inc, Stockton, CA

Department Manager Production Engineering

. Established new generation ECT/Stick IC Sensor (Active IC type)

with localized high-level automation equipment.

01/08-1/10 Aisin Electronics Inc, Stockton, CA

Department Manager Quality

. Managed TS16949 System serving as Management Representative and

Lead Auditor for the Internal Auditing activity.

. Managed all customer and supplier aspects of the

APQP/MSA/PPAP/Warrenty process that secured Toyota Superior/Quality

Awards.

. Implemented Quality Chain Management for new E-coat and metal

stamping suppliers to ensure zero customer defects.

01/06-1/08 Aisin Electronics Inc, Stockton, CA

Department Manager Production Engineering

. Managed staff of 5 Engineers, 4 Die Technicians, 9 Maintenance,

2 OMC (Kiazen), & Tool Shop of 1 machinist.

. Established new generation HUB IC Sensor (Active IC type) with

localized high-level automation equipment.

. Achieved Company's Hoshin-Konri goals for man-hour reduction &

cost reductions.

. Reduced injection molding Equipment down time by 50% using

MTBF & MTTR techniques.

10/02-01/06 Aisin Electronics Inc, Stockton, CA

Section Manager Production Engineering

. Managed staff of 5 Engineers and 4 Die Maintenance Technicians.

. Responsible for Budgets approvals (Over 3 million /yr), Project

schedules, Capacity increases & Kaizen activities.

. Established new 3rd generation Seat Position Air Bag Sensor

(Active IC type) with a high-level automated equipment line

. Set up three new Sumitomo SR50 vertical electric & over

20 complex injection molding dies.

. Modified facilities for Maintenance Spare parts room &

Die tool shop with an EDM, CNC Mill & Lathe for quick in house

repairs.

10/98-10/02 Aisin Electronics Inc, Stockton, CA

Asst. Manager Production Engineering

. Managed staff of 4 Engineers

. Responsible for Budgets approvals (Over 1 million /yr),

Project schedules, Capacity increases & Kaizen activities.

. Established new generation HUB Sensor (Passive coil

type), Seat Position Air Bag Sensor (Active IC type) Lines.

. Analyzed and planned work force utilization, space

requirements, work flow & standardized work.

. Designed new plant #2 facilities and layout of

equipment as well as workspace for maximum efficiency.

09/97-10/98 Aisin Electronics Inc, Stockton, CA

Supervisor Production Engineering

. Established four new assembly lines to supply Toyota

(ABS Sensor, Vacuum Switching Valves, Cruise Control & Sun Roof Gear).

. Launched seven surface mount ECU products for 2 SMT

lines that consisted of chip mounting/reflow and spot solder

technology.

. Responsible for selecting, ordering, programming &

scheduling of all machines, Injection Molding Dies & fixtures.

01/97 - 09/97 Hayward/Arneson Products, Fairfield, CA

Manufacturing Engineer - Jr.

. Developed, evaluated, fixtures, tooling designs and

improved manufacturing methods & standards.

. Maintained routings, manufacturing cycle times & made

process control plans.

10/96 - 01/97 California Precision Molding, EL Dorado Hills,

CA

Product Technician

. Injection Machine & Automated Equipment Diagnostics &

Maintenance and Quality Control.

07/96 - 10/96 DANA Corporation, Stockton, CA

Maintenance Technician

. Programmed Allen-Bradley 1400e Panel View as a trouble-

shooting aide to reduce down time.

. Maintenance Eiseman Electro-Coating Process & Toyota

Motor Corporation Fixtures.

. Programmed & Maintenance MOTOMAN 6 Axis Robots.

02/95 - 06/96 TDK, Irvine, CA

Molding Engineer

. Researched & developed new materials & products.

. Programming & redesign of automated equipment for faster cycle &

yield.

. Responsible for new equipment installation, Training Production

Technicians & technical support.

. Designed material supply system & implemented Liquid Color that

reduced costs by $7,000 a year.

06/94 - 02/95 TDK, Irvine, CA

Molding Technician

. Injection Machine Diagnostics & Maintenance.

. Processing, Mold Maintenance & Machinist.

EDUCATION

BS IN AUTOMATED MANUFACTURING TECHNOLOGY, 1994

ITT TECHNICAL INSTITUTE, WEST COVINA, CALIFORNIA

AA IN ELECTRONIC ENGINEERING TECHNOLOGY, 1993

ITT TECHNICAL INSTITUTE, SACRAMENTO, CALIFORNIA

PERSONAL

I have strengthened skills by attending GTE / RJG Molding Work Shops,

Injection Molding Training for JSW & Sumitomo as well as advanced PLC

programming courses for Omron, AB & Mitsubishi. I have also had

extensive training in Japan for new equipment set-up.

(WILLING TO RELOCATE)

Contact this candidate