Six Sigma Manager
Resume:
|Yusuf Javed |Contact |
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|Citizenship : Indian ? Date of birth : 23 Sep 1981 |Mob : +919********* |
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| |*********@*****.*** |
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|Address |
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|Flat no. P 19, Tubes Colonie, Nildih, Jamshedpur, Jharkhand, INDIA |
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|Profile |
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|Currently Manager Technical Services in "LD and Slab Casting" shop having almost |
|three year experience in Steel Making and Slab Casting QA & QC. |
|Job Includes: Customer complaint analysis and corrective action if applicable. |
|Daily monitoring of the QA activity in the shop and time to time technical |
|assistance to the QA personnel in the shift. Providing technical support to the |
|operating team, in steel making, slab casting as well as in slab yard, in case of |
|abnormality in the process. Data analysis and problem solving for sporadic |
|problems and take action to solve the problem. Daily management of the key |
|processes and quality parameters for standardization and continuous improvement of|
|the given KPIs. Document Control in-charge of the department, responsible for |
|maintaining all the procedures, SOPs, forms and other controlled document of the |
|department. Active involvement in the ISO related activity of the department. Data|
|owner of the department, maintain huge amount of process, quality and other |
|operational data. Shift management of almost thirty QA personnel working in |
|shifts. Procurement of consumables and inventory management of materials required |
|for QA jobs. |
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|Proficiency |
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|Proficient with a concepts and technologies, including: |
|Six Sigma tools |
|Statistica |
|MS Excel |
|MS Word/ Power Point |
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|ISO 9001/2008 |
|SQL, Oracle |
|Data warehouse |
|Level 2 and 3 IT Systems |
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|Key Skills |
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|1. Problem Solving of sporadic cases in the shop. |
|2. Data Analysis in MS Excel, Statistica. |
|3. Internal Auditor of ISO in Tata Steel Ltd. |
|4. Document Control In-charge of the Department. |
|5. Good Leadership skill. |
|6. Data Owner of the Department. |
|7. Proficiency in IT / Automation systems. |
|8. Six Sigma Green Belt Training at Tata Steel. |
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|Areas of Interest |
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|Interest in the following : |
|Continuous Casting of Steel. |
|Steel Making. |
|Total Quality Management. |
|Six Sigma. |
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|Physical Metallurgy of Steel Products. |
|Strengthening Information System. |
|Standardization of the Processes. |
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|Education |
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|2003 to 2007 |
|Bachelor in Technology ( May 2007) - "Metallurgical and Materials Engineering" |
|COLLEGE NAME, Indian Institute of Technology Roorkee |
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|Work Experience |
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|Job Title Employer |
|Sector Duration |
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|Manager Technical Services (Current) Tata Steel Ltd Steel 3.5 |
|Years |
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|Manager IT Tata Steel Ltd Steel 2 Years |
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|Languages |
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|English Listener, Speaker, Reading and Writing |
|Hindi (native) |
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|Activities |
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|Reading: History, Novels |
|Internet: Social Networking. Automobile: Cars in general. |
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|Projects |
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|Reduction in Downgrading Due to Mould Level Fluctuation: This was a Six Sigma |
|green belt project initiated by electrical maintenance section of the department |
|to reduce the number of slabs downgraded due to mould level fluctuation during |
|slab casting. |
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|Artificial Neural Network based crack detection system: The project was taken up |
|by Tata Steel along with National metallurgical Laboratory, Jamshedpur. The |
|purpose of this project was to predict the crack in the slab during continuous |
|casting and on the real time take decision on the process parameters to reduce the|
|cracking. |
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|Mould Powder Development for High Speed Casting of Peritectic Grades: The purpose |
|of this project was to develop a continuous casting mould powder for increasing |
|the continuous casting speed (throughput) of the peritectic steel grade slabs. |
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|Mould Level Fluctuation Tracker: The tracker was developed to track the exact |
|reason for the downgrading by stratification of exhaustive list of parameters. |
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|Reduction of Groove Mark in Continuous Cast Slabs: This was a Six Sigma green belt|
|project initiated by mechanical section of the department to reduce the number of |
|slabs downgraded due to generation of groove mark during continuous casting. |
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|Improvement in Strike Rate of Automotive Skin Panel Grade Steel: Skin panel grade |
|steel is very prone to sliver defect revealed in the downstream rolling process. |
|This project was initiated to improve the yield of this grade at casting stage |
|without compromising on the quality in the downstream processes. |
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|Electronic Log Book for Slab Caster: The online system was developed to monitor |
|the various grades which cast in the CCM in the shop in heat by heat basis. This |
|gives the visibility of all the grades which is cast as well the details of the |
|ongoing casting. The slab by slab information is also included in phase II of the |
|project. Other summary information like slab downgrading details, Heat downgrading|
|details, Strike rate of critical grades are also included in the system. |
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|Reduction in Transverse cracking problem in Aluminum killed microalloyed grade |
|steel: Reason for cracking was identified and corrective action taken. |
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|Model Development for the fitment of Downgrade heats in grade having closer |
|chemistry: This system was developed in the level-2 system. It helps the QA |
|personnel to take online help from the system and fit the off heat as soon as |
|possible without increasing the inventory in the shop. |
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|Machine Health Monitoring System: This system is used to predict the slab casting |
|machine health. It predicts the exact location of the rolls in the slab caster |
|machine which is out of order and helps the maintenance team to take action in the|
|appropriate segment. |
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|Heat Casting Graph Modification: Modification in casting graph of heat cast of |
|Continuous Casting Machine to incorporate time of SLAB cutting, thus making ease |
|in slab decision and reducing time output graph finalization time by 5 minutes per|
|heat and saves lot of time of engineers. |
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|Automation of Quality Reports: |
|Automation of Manual Excel Reporting: Excel report of daily performance was made |
|and circulated in the daily production meeting. This report is made LEVEL 3 based |
|SMTP reporting on LOTUS NOTES MAILING system to the concerned personnel. |
|Automated SMS of quality report: This report was developed in level-3 system and |
|SMS triggers every morning to the mobile phone of the concerned personnel. |
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|B. Tech Project in IIT Roorkee.(2006-07): Micro-texture Determination of Abnormal|
|Grain Growth in AL-Li 8090 alloy after Static Annealing. Micro texture study was |
|done using Electron Back Scatter Diffraction method and severe plastic deformation|
|at the edges was established by Finite Element Method analysis and Micro hardness |
|analysis. |
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|Two Months Internship in Tata Steel Ltd. (May 2006 to Jun 2006): Study of Sliver |
|Problem in Cold rolled automotive Interstitial Free Steel due to Steel making and |
|slab casting. & Sulphur Print samples analysis to find the effect of various |
|casting parameters on the internal soundness of the cast steel. |
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|One Month Internship in NML Jamshedpur (May 2005): Iron Control in Metal |
|Extraction (Solvent Extraction Method): This project includes the extraction of |
|various valuable metals from the leach liquor produced from the gangue of South |
|African mines. |
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|Seminar, Workshop, Trainings & Certification |
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|Workshop - Five Days workshop on IBM Data-warehouse. Course includes theory and |
|hands-on in data-warehouse designing, Data mining and Reporting. (Conducted by IBM|
|India in 2012) |
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|Training -Three Days training in Ford India Chennai in 2012. The purpose was to |
|understand the customer process and their problems related to input materials. |
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|Workshop - Three days seminar on Breakout detection System for slab caster and |
|Smart Mould. (Conducted by Automation Division of Tata Steel in 2011) |
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|Workshop - Three days workshop in Measurement System Analysis (MSA) in TSMDC Dimna|
|Jamshedpur 2011. |
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|Seminar - National Seminar on Emerging Trends in Iron and Steel Technology |
|(Seminar jointly organized by IT-BHU Varanasi and Corporate Monitor in year 2010) |
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|Seminar - 2nd International Conference on Refractories (ICRJ 2010) - Jamshedpur, |
|India (Seminar organized by Tata Steel Indian Ceramic Society Jamshedpur Chapter |
|in Jamshedpur in year 2010) |
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|Seminar - Prospects of Copper & Copper Alloy Components in Iron and Steel and |
|Ferro-Alloy Industry. (Seminar organized by Indian Copper Development Center ICDC |
|in Kolkata in year 2010) |
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|Certification - ISO 9001/2008 certified as internal auditor by TQM Department TSL |
|in 2009. |
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|Achievements |
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|1. Got 2nd position in Steel University Virtual Steel Making competition conducted|
|by Tata Steel Ltd in Year - 2008 |
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|2. Got 2nd position in Business Simulation Games conducted by All India Management|
|Association (AIMA) in Jamshedpur in Year - 2010. |
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|3. Got 100% marks in both the modules of Green Belt training program conducted by |
|TQM department of Tata Steel Ltd in year 2011. |
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