Engineer Project

SdUDHAKAR RAJMOHAN Address: - ****,W Hickory Grove

R

Apt # 1-108,

Phone: - 940-***-**** Dunlap.Illinois-61525

Email: - ********.*****@*****.***

Professional Summary:-

Lead Mechanical design with 13+ years Pro/E experience, Worked with Caterpillar Inc(Through Volt

Workforce Solutions) in the areas of Mechanical Product design, Electrical Wiring Harness, Mobile Hydraulics,

Testing, Product Life Cycle Management combined with Project Management, Leading & Training skills. Led a

6Sigma Hybrid Project (DMAIC) as Lead Greenbelt and has good exposure to NPI Processes.

Technical Summary: -

Mechanical CAD: -Pro/Engineer includes Large Assembly Management, Top down Design, Pro/Surface,

Pro/Sheet metal,Pro/Piping, Pro/Assembly and Skeleton Design.

Electrical CAD: -Pro/Cabling, Harness Manufacturing, Pro/Diagram.

PDM: - Team Center Engineering, Pro/Intralink.

Collaboration Tool: - Lotus Notes Sametime, Microsoft NetMeeting, and DCC

Experience Summary:-

• Worked on Welded structures for Construction Equipments .

• Worked Extensively on NPI and CPI Fluid Lines projects for Tract Type Tractors.

• Experience with Design for Manufacturability(DFM) and Design for Assembly(DFA).

• Good Mechanical design experience in various fuel injectors, Fuel filter modules, Air Inlet Systems,

Exhaust Systems.

• Good Electrical harness design experience with main cab harness, engine harness, transmission harness

• Led the Pilot build activities for new injectors and fuel filter modules

• Extensive Testing experience of fuel injectors & fuel filters.

• Led a Cost saving project of $2 Million/Year through process automation

• Experience on designing enclosures, castings, complex sheet metal parts & Brackets.

• Experience on creation of manufacturing drawing, Installation drawing for Mechanical,Fluid Lines &

Electrical assemblies.

Trainings Attended: -

• Six Sigma Green Belt Training at Caterpillar EDC-India

• GD&T Training at Caterpillar EDC-India

• SAP PLM Training at Ecareer Technologies, Bangalore-India

• Perkins Engine Training at Caterpillar EDC-India

• Business Communication at Caterpillar EDC-India

• Communication across Cultures at Caterpillar EDC-India

• Presentation Skills at Caterpillar EDC-India

Education Summary: -

• Bachelors of Engineering-Production from University of Madras, India - Year 1999

• Diploma (Associate Degree) in Mechanical Engineering from Annamalai Polytechnic, India – Year

1995

Projects Briefing: -

At Caterpillar Inc(Through Volt Workforce Solutions), Peoria, USA (Nov2011 – Till Date)

Department: - Advanced Fuel Systems

Role: - Design & Testing Consultant

Responsibilities: - Testing & Design of Fuel System Components.

Key Activities: -

• Design of Parts & Sub-Assemblies for LNG Injectors.

• Pilot builds experience for various Common Rail Injectors & Fuel Systems.

• Testing of Fuel Filters, Injectors for Debris Reduction Research.

• Testing of LNG Injectors for Endurance Test.

• Maintaining the Inventory System for Parts required for Test Benches.

At Weber Aircraft(Through Ivory Tech System Inc)-Gainesville, Texas, USA (May2011 – Nov2011)

Clients: - AVIANCA, Turkey Airlines

Role: - Design Consultant

Responsibilities: - Modeling, Detailing& Electrical Routing

Key Activities: -

• Created In-flight Environment Electrical Routing for seat back & Seat Base.

• Created Sheet Metal Parts for seats and detailing of the parts

• Created Installation Drawings for the Electrical Routings.

At Caterpillar Engineering Design Centre-Chennai, India (June 2007 – May 2011)

Clients: - CAT-Electronics-Peoria-USA, LEC, Caterpillar Decatur-USA

Role: - Lead Engineer

Responsibilities: -Design, Project Management, Client Interfacing, Project Co-Ordination, Training.

Key Activities: -

• Design of Hydraulic Remote Lube Lines,High Pressure Hose Routing for D7 Machine & Zero Fan Speed

Projects.

• Leading a team for Electrical schematic Validation for CAT Machines (Deputed to Caterpillar-USA).

• Involved in the Electrical Wiring Harness Design various Caterpillar Equipments.

• Led a Six-Sigma Project (Hybrid) for Schematic Automation as a Green Belt.

At HCL Technologies Ltd-Bangalore, India (May 2006 – May 2007)

Clients: - Varian Semiconductor Equipments-USA

Role: - Project Leader

Responsibilities: - Project Management, Client Interfacing, Solving Technical Issues, Recruitment, Training.

Key Activities: -

• Led a Team of 15 members for control system’s Mechanical & Electrical Projects.

• Responsible for Work Allocation, Resource Allocation, Project Delivery.

• Involved in Concept design for Gas Box Modules.

• Worked at Client Place as Project Leader (Deputed to VSE Gloucester-USA).

At L&T eEngineering Solutions-Baroda, India (May 2004 – May 2006)

Clients: - Kenowrth, Peterbilt, Leyland Truck Companies-USA/UK, CNH Global Inc-USA, Komatsu Ltd-

Japan

Role: - Senior Design Engineer, Design Engineer

Responsibilities: - Project Co-Ordination, Concept Designing, Modeling, Detailing & Analysis

Key Activities: -

• Worked on 2007 Engine Installation Projects for Kenworth & Peterbilt Truck companies.

• Involved in Design for Engine Mounting Brackets, Pipe supports & Air Cleaner brackets.

• Involved in Concept designs for Hood Reinforcements for Paccar Inc.

• Worked on Design ofCastings, Welded structures for Excavator & Dumpers – Komatsu-Japan.

• Worked at Client Place as Project Co-Coordinator for Counterweight Design (Deputed to CNH Global-

USA).

• Involved in Electrical wiring routings for Engine Installation Program.

At Hitech Esoft-Gurgaon, India (Sept 2003 – April 2004)

Clients: - Eicher Motors-Indore, HeroHonda-Gurgaon, Tata Cummins-Jamshedpur

Role: - Technical Consultant

Responsibilities: - Modeling and Detailing

Key Activities: -

• Modeling of 4 Cylinder engine block & Detailing for Eicher Motors.

• Reverse Engineering of Hero Honda Bike parts

• Design Of plastic parts for Various automotive components

• Detailing of Engine system Parts for Tata Cummins.

At PowerPro Software-Bangalore, India (July 1999 - Aug 2003)

Clients: - GEC Alsthom - Chennai

Role: - CAD Engineer

Responsibilities: - Modeling and Detailing

Key Activities: -

• Modeling and Detailing of Switch Gears for In-House Manufacturing.

• Involved in design changes and concept design of new parts.

• Managed a team of 6 people for Detailing, Modeling activities for various Aluminum Casting

components.

• Interfacing with client for design changes, Project Updates & queries

More about me:

I am an ardent knowledge sharing enthusiast .My strengths include analytical problem solving, excellent

interpersonal Skills, Self Starter, able to multi-task, prioritize & meet tight deadlines by being pro-active and

good communication skills. I have Ability to align and effectively work with all levels of personnel within and

outside Organization. I pride myself on being a 'big picture' guy.

Visa Status: - H1B

Contact this candidate