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Project Manager Engineer

Location:
Hayward, CA, 94544
Posted:
December 14, 2012

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Resume:

Scott Wu

**** **** ***** ****, *********, KY ****4

Cell: 1-859-***-****, E-Mail: *********@*****.***

[pic]Sr. Plastics Engineer . Sr. Mechanical Engineer

Sr. Tooling/Processing Engineer . Sr. Project Manager-Plastics/Mechanical

|Areas of Expertise |

1. Unique strong combination of background in Polymer Science &

Mechanical Engineering

. Educations (PhD/MS/BS) & Experiences (20y).

2. Plastic part DFM, tooling design review/approval, and molding process

validation.

3. Project management from design to production with cross-functional

team and suppliers.

4. Supplier selection and managing (in US and Asia) for plastic and

sheet metal components.

5. A self-initiated, proactive, analytical and practical problem solver

for complex eng. issues.

. . R&D of materials and hardware of printers - 8y with 7 patents

|Major Contribution |

1. As project manager and technical lead engineer, developed an innovative

drug screening device from design to production for a CA-based bioscience

company.

2. As a program manager, executed savings of $10M while leading a cross

functional group of engineers to provide technical guidance/assistance

and manage the development and manufacture of a multifunction printer

with an Asian business partner.

3. Single-handedly set up, staffed and managed a manufacturing engineering

and component sourcing organization in China to serve multiple product

lines.

4. In Lexmark's flagship laser printer, successfully resolved a long-

standing fuser lubrication issue, extending the fuser life from 150K to

500K pages, through proactive and analytical problem solving and

extensive experimentation.

|Professional Experience |

|SQA Services Inc |Nov. 2012 - |

| |Present |

Manufacturing Engineering Consultant at Stryker Orthopedics, Alameda, CA

(Nov. 2012- Present)

< Lead a manufacturing defect reduction project with cross divisional teams

< Perform IQ, OQ, PQ for equipment installation, upgrades and process

changes

< Lead the injection molding tool development and qualification activities

< Execute new and annual process validation plans

|Lexmark International, Inc : Lexington, KY |1995-2012 |

Lexmark International, Inc., together with its subsidiaries, engages in the

development, manufacture, and supply of printing, imaging, document

workflow, and content management solutions

Undertook major responsibilities in areas of plastics injection molding,

manufacture engineering, project management, supplier managing, R&D of

printer hardware and related materials

Hardware Development Engineer (2010-10/31/12)

< Accountable for the development of fuser system for laser printers

o Successfully resolved a long-standing fuser lubrication issue,

extending the fuser life from 150K to 500K pages

o 3 patents on Future Fusing Technology development

Material Engineer (2004 - 2010)

< Responsible for material support on Inkjet & Laser Printer Technology

Components

o Closely worked with development teams to provide material supports

in product development stage

o Diagnosed and analyzed the issues from material perspectives and

provided analytical data for root cause analysis

o Applied research and application of plastics & rubber materials,

with 4 patents

Project Manager (2003 - 2004)

< Successfully led a cross-functional team (logistic, sourcing, and

engineering) to set up the testing center in China to perform printer

quality assurance tests for all the projects in the region.

Program Manager (2002 -2003)

< Led a cross-functional engineering team from development to manufacturing

of a high-volume multi-function printer with an Asian partner company

o Significantly contributed to savings of $10M while leading a cross

functional group of engineers to provide technical

guidance/assistance

Chief Representative & Senior Manager, Shenzhen, China (2000 - 2002)

< Set up a manufacturing engineering/sourcing/production support

organization in China

< Coordinated and supported multiple printer DEV/MFG programs

< Managed and audited all suppliers in China

< Accountable for continuous cost reductions

< Tasked with finding, assessing and selecting strategic DEV/MFG partners

and suppliers

< Responsible for hiring, training, coaching, managing and empowering

engineers under unusually difficult circumstances

Procurement Manufacture Engineer (1996 - 2000)

< Responsible and accountable for plastics and sheet metal components'

manufacture engineering and project management for multiple printer

projects with Asian business partners

o Part design review/approval for manufacturability

o Injection molding tool-design

participation/review/approval/purchasing

o Injection molding processing validation & optimization

o Manufacture problem debug and solution

< Directed and participated finding, selecting and approving tooling and

molding suppliers

Plastics Engineer & Team Leader (1995-1996)

< Plastic part design review/approval for manufacturability

< Plastic material selection

< Scientific Injection Molding practice for process optimization and tool

validation

< CAE Team Leader for Mold Flow simulation and structure analysis

< As project manager and technical lead engineer, developed an innovative

drug screening device from design to production

|Prior Experience |

Researcher University of Kentucky, Chemical

Engineering Dept 1994-1995

Mechanical Engineer Beijing Institute of Chemical Technology

1985-1989

|Education |

Ph.D. Polymer Science: University of Akron, OH,

USA: 1994

MS Polymer Science: University of Akron, OH, USA:

1993

MS Mechanical Engineering: Tianjin University, Tianjin,

China: 1985

BS Mechanical Engineering: GuanSu Engineering College,

China: 1979

|Certifications & Training |

GE injection molding and part design workshops: 1995

Molding Simulation: injection and injection-compression molding: 1995

IDEAS: solid modeling, surfacing, meshing, data management, etc.: 1995

Statistical Process Control; 1996

ISO 9000: 1996

Injection Molding - Advanced Concepts and Analysis: 1997

Taguchi Methods for Robust Design: 1999

Project Management Certification, Xavier University, OH, USA: 1999

Leadership Skills: 2001

Design of Experiments: 2006

|CAD & CAE & Computer Experience |

Mold Flow simulation (Filling, cooling, post-filling, shrinkage & warpage,

structural analysis);

Ideas Master Series: Solid modeling, Surfacing, Meshing, FEA;

PRO/E: Solid modeling.

MS Office, MS Project.



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