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Quality Assurance Injection Molding

Location:
Pacolet, SC
Posted:
December 12, 2012

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Resume:

PRATHAMESH C MARATHE

*** ******** **, *** # ****, Greenville, SC 29607

Email: abgkit@r.postjobfree.com Phone:

864-***-****

OBJECTIVE

Seeking full time entry level position in design and product developement

in Automotive sector.

Education

. Master of Science in Automotive Engineering

Clemson University (CU-ICAR), Clemson, SC, GPA 3.6/4.00

Aug 2012

. Bachelor of Engineering in Mechanical Engineering

University of Pune, India, 69% (First Class with Distinction)

May 2008

relevAnt Courses

. Quality Assurance for Automotive Systems

. Vehicle Manufacturing Processes,

. Supply Chain Design

. System Integration

. Advanced Materials for Automobiles

. Certificate course in CATIA V5

. Transmission System Design

. Design of Machine Elements

work Experience

Senior Engineer Production (Larsen & Toubro, Mumbai, India)

Aug 2009 to July 2010

. Ensured the smooth functioning of welding activities related to shell

and tube type heat exchangers

. Improved the existing processes by design and production of new

fixtures using UG and AutoCAD

. Made drawings using AutoCAD for layout of new machines, and planning

materials, processes and workforce for new projects.

Graduate Engineering Trainee (Larsen & Toubro, Mumbai, India)

Aug 2008 to Aug 2009

. Responsible for reverse engineering of parts, designing and 3D

modeling using UG NX 4.0

. Managed vendors to get material delivered on time, assisted in

assembly, performed inspection of parts at vendor site to ensure

timely completion of the project

. Responsible for coordination and execution of different fabrication

and welding activities of shell and tube type heat exchangers

Internship &

projects

Deep Orange-3 Internship (Mazda Sponsored Project) Aug

2010 to Aug 2012

MANAGER - Body in White team

Organizational Responsibilities

. Scheduling and delegation of tasks to team members

. Project planning

. Documentation of methods

Packaging and Solid Modeling

. Designing and solid modeling of automotive body structures as sheet

metal components in Solidworks

. Packaging of powertrain, suspension and interior components into the

body in white.

. Designing rear crash structure

. Responsible for making changes to parts after FEA analysis

CAE Analysis

. Successfully carried out Meshing of complete BiW structures using

Altair HyperMesh

. Successfully achieved required values of torsional and bending

stiffness using Radioss and Hyperview

. Carried out Modal analysis of BiW structure to find the natural

frequency of the structure

. Responsible for making local modifications to the BiW structure for

dynamic loads involving acceleration, braking and cornering loads, as

well as bump loads and virtual roll over test loads.

. Responsible for the Finite Element Analysis (FEA) and Modal analysis

of the sub frame

Manufacturing

. Responsible for design of fixtures for folding sheet metal parts

. Responsible for laying IOI features on the sheet metal parts using

AutoCAD 2011

. Responsible for assembly of complete BiW structure from folded sheet

metal components

This work was presented at HyperWorks Technology Conference 2012.

The vehicle was displayed in the most recent 2012 SEMA auto show in Las

Vegas.

Quality Assurance Projects:

AUTOMOTIVE AUTOMATED FASTENER TORQUE ANALYSIS

Aug 2011

. Statistically analyzed automated fastener torqueing process using

Minitab 16

. Objective was to find process capability and process control

. Carried out FMEA study to identify major areas of improvement

Manufacturing Processes Projects:

INJECTION MOLDING OF SURFACE MICRO FEATURES

Apr 2011

. Feasibility study to reproduce surface micro features using the

injection molding process

. Determined the effect of various parameters of injection molding

process on the formation of micro features

. Regression analysis and design of experiments (DoE) done to find

relation between input and output parameters using Minitab 16

CASTING SIMULATION

Jan 2011

. Design location, position and size of runners for housing of a

centrifugal pump.

. Flow simulation done using SolidCAST, to find the filling and

solidification time.

. Costing of the casting process was also done to estimate the

production cost and find ways to reduce the same

SOFTWRE Skills

|Software | |

|MS-Office |Advanced |

|Catia V5 |Advanced |

|solidworks 2011 |Advanced |

|hypermesh 10 |Advanced |

|Radioss |Advanced |

|Hyperview 10 |Advanced |

|AutoCAD 2011 |Advanced |

|Minitab 16 |Intermediate |

|Pro-E wildfire 4.0 |Intermediate |

|UG NX-4.0 |Intermediate |

|Gibbs Cam |Acquainted with |

|SolidCAST |Acquainted with |

LANGUAGES English, Hindi and Marathi



Contact this candidate