Maintenance Plant

[pic] Curriculum Vitae Ashok Babu T.R.

Address:Shake wadima Bint Zayed Villa, Musaffa, MBZ City-No 26, Abu Dhabi,

UAE

Tel / Mobile number: +971-**-******* Email:

**********@******.***

POSITION LOOKING FOR

. Operation Consultant /Installation Manager / Production Superintendent /Operations

Supervisor in Oil & Gas Production, Separation, Processing, and

Storage (Onshore & Offshore)

AREAS OF EXPERTISE

. Commissioning, Ready for Startup, Start up, Operation and

Maintenance.

HIGHLIGHTED EXPERIENCE

. 17 years of Experience in the operations of Oil and Gas Industry

. 10 Years of Highly experienced in the FPSO Topside, Subsea,

operation and maintenance.

. 5 years and 7 Months as Production superintendent role.

. Well knowledge of down-hole equipment's and well constructions.

. Handled More than 70,000 BBLS/D Crude oil, 350 MMSCFD Gas and

120,000 BBLS/D Treated seawater injections with SRU Process.

. 3 times Participated in the Start-up, Performance Tests and First

Oil Activities.

. Achieved the compliances of ISO 9001-2000 - Quality, 14001:2004 -

Environmental, OHSAS 18001:2007 - Health & Safety through proper

supervision.

. Well versed with DNV and ABS classification and audit process.

SYSTEMS HANDLED

. Oil Production & Separation ( Salt removal )

. Gas Production & Dehydration by using TEG

. Gas Compression( Centrifugal & Reciprocating )

. Produced water treatment with Hydro cyclones

. MEG Injection to subsea as a part of Flow assurance and Regeneration.

. Various chemical injection systems

. Pigging Operations through Subsea.

. Laboratory analysis for maintaining the product quality

. Operations and trouble shooting of INTERNAL TURRET ( FRAMO STP)

. Well knowledge and trouble shooting of Barrier fluid system.

. Originating the procedure for all type of STP related jobs.

. Trained for emergency disconnection.

. Experienced with Subsea Operations of HPU,LPU,EPM,SCM Subsea Manifold

Subsea Xmas trees and Subsea Hot oil Circulation as a

Part of Flow Assurance.

. Fire, Gas Detection Systems and different levels of ESD,PSD Systems

. Ensure that all process plants are properly monitored and controlled

via the Process

Control system (PCS), controlling ESD operations and

other control panels

DEPUTED TO NORWAY HEAD OFFICE & SINGAPORE OFFICE FOR

. Operating Procedure Preparation

. Permit to work and Safe working practices preparation

. HAZOP study

. Development of Initial Field starts up procedure.

. Basic and Advanced Process Course Preparation.

Current Position

. Since February 2012 ADNOC -ADCO Onshore -Abu

Dhabi (UAE)

Operations Controller (Shift In charge )

Working as operations Team Leader for an Oil and Gas Production

Facility in Abu Dhabi.

Complete in charge of production targets and plat activities. Directly

responsible for ensuring that operational activity maintains the

technical integrity of the facility and adhere to statutory

classification and safety requirements. Focuses towards achieving

production targets by ensuring effective plant availability and

performance. Priorities plan and supervise the daily operations of the

production area, wells and remote stations in a safe and efficient

manner to achieve production objectives within budget/forecasts and

according to Company policies and procedures.

. December 2009 to September 2011

Prosafe Production- Brazil

Production Superintendent FPSO CDSM

(Converted VLCC)

(Highest Production Position Onboard - Directly reporting to OIM)

Reason for Resignation - Management change. (Company sold)

The Process Plant has the following capacity:

Production and treatment 10,000,000 m3/d of gas and 4000

m3/dcondensate from subsea gas wells, using MEG (Mono Ethylene Glycol)

subsea injection for flow assurance;

Production and treatment of 8,600 m3/day of liquids and up to 6,500

m3/day of crude oil

TEG Dehydration Gas treatment with a capacity of 10,000,000 m3/d,

with a High pressure compressors for 10,000,000 m3/d operating from 30

to 200 barg; De-sulphated water injection capacity of 5,000

m3/day.Gas production from 6 satellite wells. Oil production from 4

satellite wells connected individually to the Unit, 2 of them with

Electric Submersible Pumps (ESP). Water will be injected into 2

satellite wells connected individually to the Unit.

The CDSM FPSO consists of the following Top side process

modules:

Riser porches,Manifolds, Gas Separation, HP Gas Compression, Gas

Dehydration, Booster & MP compression, MEG Reclamation, Gas export,

Oil Separation,Fiscal metering,Custody transfer metering( LACT),Water injection, Closed Drain and Flare System,Chemical Injection,

Cold/heat medium, Electrical Power unit,Hydraulic Power Unit, Power

Generation

Instrument air and Plant air, Nitrogen generation, EPU, HPU, Umbilical, TUTU etc

Duties and Responsibilities Handled

Directly responsible for ensuring that offshore operational activity

maintains the technical integrity of the facility and adhere to

statutory classification and HSE requirements.

Ensure the safe and efficient management of production operations and

its duties.

Oversee the Permit to Work (PTW) system, ensuring that permits are

coordinated between the Production Department and other departments

and disciplines. Optimize production, taking account of

maintenance requirements and other constraints, so as to achieve

production targets required by the Client.

Ensure that all process plants are properly monitored and

controlled via the DCS and other control panels, and that the plant is

safely operated within its design capabilities. Manage and direct the

work of production personnel, ensuring effective management of Control

Room, production-related activities and proper hand-over during shift

changes. Co-operate with the OIM and other departments and provide

adequate and accurate feedbacks.

Ensure that all production personnel and personnel involved in

operations under the control of the Operations Department Including

Laboratory : Are provided with adequate and suitable information;

Guiding to Carry out their work in a safe and responsible manner;

Adhere to requirements and provisions of the Prosafe management

systems, including production operations procedures. Participate in

the effective monitoring, audit and review of management systems and

procedures, to contribute to their further developments where

appropriate.

Ensure that all production personnel:Are familiar with Prosafe

HSE policies;Understand their emergency response duties;and to make

aware of the FPSO Waste Management Plan;Carry out departmental risk

management - hazard identification and risk control.Participate in the

investigation of accidents and incidents, formulate reports and

provide corrective actions as appropriate.Prepare daily, weekly and

monthly production reports and submit to the client and management on

time.Monitor and control budgets for the Production Department.Assist

with plan for annual audits and Inspections.Involvement in daily

operational activities and supervision and has direct input into the

14 and 90 day plan.A 365 day look ahead is required for process

maintenance planning.Planning and scheduling Annual Shutdown and

maintenance.Focus towards achieving production targets by ensuring

effective plant availability and performance.Ensure that all

operations are completed efficiently, with due regard to the Health,

Safety, Environment and Welfare of all personnel. Comply the

production plan issued by Client .Promotes and encourages a team that

doesn't tolerate any outstanding safety critical maintenance

activities. In accordance with Maintenance and Operation

Philosophy.Responsible for Operations planning to ensure minimum

downtime and maximum efficiency.Responsible for completing on time all

maintenance related safety and audit action items allocated to the

operations team.

. September 2007 to Dec 2009 Aker borgestad Norway- FPSO

Dhirubhai 1

Production Supervisor (Production Superintendent) FPSO (VLCC

Converted)

(Highest Production Position onboard directly Reporting to OIM) .

Worked as a Single point contact for the performance tests (72 Hours)

and successfully achieved first oil. Reason for Resignation - Higher

Salary and Future Growth.

FPSO Dhirubhai 1 is having a Disconnectable STP System. The FPSO is

classified as ship and always the OIM has to be a captain License

Holder because of the Disconnection and sail away system .As per the

manning Phylosophy the highest Production Position is Production

supervisor which is same role of Production superintendent and is

directly responsible for all the Production and Subsea operation of

the FPSO.Worked from the beginning of the project from Recruitment,Design,Conversion,Commission,Startup,Operation & Maintenance of

the FPSO Dhirubhai 1 offshore India. Achieved Yearly Operation up

time of 99.6%.

The Process Plant has the following capacity:

Oil Production 60,000 BBLS/D, Water Production 20,000 BBLS/D, Gas

Export Compression

3MMSCMD @ 40-110 Bar, Gas Injection 3MMSCMD @ 110-390 Bar, Gas

Dehydration and

Export 9 MMSCMD @110 Bar.

The FSO-Dhirubhai 1 consists of the following Top side process

modules:

Turret and Buoy (Internal Turret), Process Swivel, HP & LP Utility

swivel, Electrical slip ring

Gas Injection and Export swivel, Subsea Control Modules (SCM), Subsea

Control Unit (SCU)

Electrical Power unit (EPU),Hydraulic Power Unit ( HPU),Oil and Gas 3

Phase,2 Phase Separation, HP Gas Compression,Gas Dehydration,

Booster & Export compression, Gas export,Gas Injection, Closed Drain

and Flare System,Chemical Injection, Cold/heat medium etc

Duties and Responsibilities Handled

Planning day-to-day activities, production schedules, executing,

implementing management plans and achieving monthly production targets

with improved HSE record. Operate the offshore facility according to

the international standards and in association with the company

procedure and client requirements. Responsible for Operations planning

to ensure minimum downtime and maximum efficiency.Supervise Control

room activities, fully conversant of DCS (Kongsberg-AM 200) operation,

ESD levels, Fire & Gas functions.Takes lead and acts as the first line

of control during the emergencies.Operation of high pressure Gas

dehydration system, Gas sweetening system and gas injection/ export

compressors and monitoring the quality of Dehydrated Gas.

Ensure safe shutdown, isolation and blow down of relevant plant

during emergency situations.Handling of metering system, preparation

the report on daily/ monthly/ yearly production.Record and maintain

the stock of chemicals and procure when it needed, document daily/

monthly/ yearly consumption.Daily inspection of process area, identify

and observe Technical & process Problems, malfunctions and the

implementation of proper diagnose.Plan the sampling schedule and

record analyze report for better performance of the

plant.Depressurization/ Purging/ isolation of the process & production

system & proper de-isolation after completing maintenance

job.Implementation of Hydrate management.Co-ordinate with other

department for functional check of process & safety system for the

better integrity. Coordinate with Night Supervisors and Senior

operators for first line maintenance of the plant and wellhead

equipment. And also the Execution of minor Maintenance activities as

required along with operations.Prepare and maintains defective lists

of the plant equipment and rectification.

Ensure the implementation of PTW System from hazard and risk

point of view. Identification of Risk, preparation of Risk assessment,

Chairing regular permit, Risk assessment / Tool Box meeting.

Preparation and revising of the operation procedures.Directs and

guides plant operators for all operational activities.Witnessing of

test packs during construction and pre-commissioning. Good practice of

better house keeping with standardized waste segregation

management.Trouble shooting of subsea wells and coordinate with Aker

solution for the implementation of better operation and maintenance

program.Verification of Wells testing data, compare with previous data

and submit the report with suitable recommendations to Extend Support

to reservoir team.Daily optimizations of wells and adjust the Well

Production as per the reservoir team.Associate with flow assurance

department for the optimum production achievement especially for low

GOR wells.Guiding operation crew for the hydrate inhibitions on

wellheads and update procedure when it needed.Fix the chemical

injection rate as per the current flowing rates.

. Nov 2005 - June 2007 SBM Contractors, MOPU&

FSO(Turkmenistan)

Production Supervisor (Production Superintendent)

(Highest Production Position onboard directly reporting to OIM)

Reason for Leaving - Contract Completion.

Focal point for conversion yard management team, sailed vessel to

location, acceptance trials and commissioning. Assist OIM/person in

charge in emergency response. To ensure all plant startup and

shutdowns are performed in accordance with procedure. Motivate

personnel to achieve maximum production, in a safe & responsible

manner in accordance with the Company's safety policy & procedures.

Responsible for all management aspects of production and maintenance.

Supervise the contracted Facility in relation to production planning

and control operation and maintenance activities of the facility.

Prepare Daily reports, weekly reports, monthly reports,

preparation/review of operation and maintenance job procedures, and

issue of work permits. Investigate plant problems,

suggest/plan/execute necessary plant modification in co-ordination

with Maintenance/Project Department.

Implemented safety programs to eliminate injuries and preserve Company

assets. Identifying daily operating hazards and recommend/implement

Coordination of all offshore tasks into structured long-term and short-

term plans. Collection and collation of data from offshore platform

visits for analysis by process and mechanical engineering groups.

Liaison with Logistics Section to ensure helicopter and boat

arrangements for FPSO visits are in line with planned work schedules.

Maintenance scheduling and preparation of work orders for unscheduled

maintenance. Preparation of Permits to Work (PTWs).Worked as a Mentor

and successfully completed nationalization

. October 2001- September 2005

ABB- HESS -FPSO

DCS + Field Operator Sendje Sceiba

(Equatorial Guinea)

Oil Production: 75,000 Barrels/day. Water Injection: 120,000

Barrels/day, Associated gas Production: 30 MMscfd. 7 risers.Worked as a

Production Operator Controlling DCS and Field operation activities. ABB

Advant 500 DCS for the plant operations. Worked from the Project

through commissioning and Daily operations of the production area,

Subsea wells and FPSO in a safe and efficient manner .Training the

operators as a part of nationalization plan for off shore. Ensure that

all information entered in logs, reports, production records and

computerized maintenance system is accurate and conforms to the

facility management system. Gather and compile data for daily

production reports and maintain a comprehensive log of all production

activities. Perform gas tests and isolations as per permit to work and

safe entry permits specific to the process systems

. March 1995- July 1999

Gas Authority Of India

LPG Plant operator -Onshore LPG

recovery Plant (India)

GAIL, Waghodia is a cryogenic LPG recovery unit having a capacity to

process 2.5MMSCMD Natural gas to produce 71000 TPA LPG & 2.39 MMSCMD

lean gases by using cryogenic turbo expander, and by drying, chilling,

expansion, distillation &compression process.

Familiar with Operation of LPG recovery unit,which include natural

gas drying using molecular sieves-external heating type drier,

filtration using cartridge type filter, natural gas expansion

with Turbo expander, Lean gas compression using turbo expander and

residual gas compressors, light end fractionation, hot oil

circulation pumps, ignition of burners, maintenance of LEF and

LPG columns . starting of reflux pumps, Isolation of units

like drier/ filter etc. for maintenance and reline up with

purging residual gas compressor operation,gas drying regeneration,gas chilling fractionation, change over of LPG spheres,

odorant dozing and methanol injection. Leak testing as zero

drop(high pressure sections).Interstation vacuum test(high pressure

circuit).Lube oil flushing of pumps and compressor's lube oil console.

Mechanical run test of pumps and compressors.

Training Completed.

. MOME-OPITO Approved ( Management Of Major Emergencies )

. PTW (Permit to work.).

. TASK RISK ASSESSMENT.

. TOOL BOX TALK.

. SBM-PRODUCTION FUNDAMENTALS

. SUBSEA PUMP OPERATIONS FROM FRAMO ENGINEERING.

. STOP ( SAFETY TRAINING AND OBSERVATION PROGRAM )

. HUET (Helicopter Underwater Escape Technique) & SURVIVAL PROCEDURES.

. STCW-95,FIRST AID, CPR & SEA SURVIVAL

Personal Details.

Date & Place of Birth: 03rd April 1976 - Nagaripuram -

India.

Citizenship: Indian.

Marital status: Married.

Passport details: No - H 5297038. Issue at

Malappuram Expires on 26 - 10 - 2019.

Physic: Height - 6 feet 3 inch, Weight - 114 kg

Educational qualification: MECHANICAL ENGINEERING ( DME ) with 1st

Class.

Home Country Address: Sayujyam, Rose garden,Pirayiri,

Palakkad, Kerala

Tel : +971-*********

References Dhirubhai 1

Mr. Sunil Kumar Singh

(SK Singh) - GM Reliance (EX ONGC).

MOB: +919*********.

Marianne Synna Kaasa ( Norway )

VP HR Aker.

Mob : +47 990 17 475

Kristin Dyb ( Norway )

EX Process Manager Dhirubai 1.

MOB : +479*******

References CDSM Brazil

Abu Hasan ( Singapore )

VP- Technical BW -Prosafe Production )

MOB : +65 92999605

Vinodh Pillai

Operations Manager BW -Prosafe Production)

MOB : +918*********

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