Engineer Welding
Resume:
Randall R. Counselman, P.E. (Home Address)
Professional Resume Tomahawk, WI 54887
June, 2011
Home Phone: 715-***-****
Cell Phone: 262-***-****
SPECIFIC WELDING AND MATERIALS EXPERTISE
Materials: Carbon, Alloy and Stainless steels, Aluminum, Nickel, Copper, and Titanium alloys
Industries: Pressure Vessel, Aerospace, Medical, Off Road, Consumer Products, Military, etc.
Processes: Laser, Friction, Solid State, GTAW, GMAW, FCAW, SMAW, SAW, RSW, Plastic Joining, Brazing,
Testing: Metallographic Examination, Weld and Non Destructive Inspection, and Failure Analysis
Management: In-house,/On-site Visual Inspection and Weld Repair of Failed Assemblies
EMPLOYMENT EXPERIENCE
Oldenburg Group Inc.
Present-5/2007 Welding Engineer in commercial products and military material handling job shop.
Job responsibilities include weld procedure qualification, prepare weld documentation,
weld procedure development, drawing, specification and contractural review to satisfy
welding and NDT inspection requirements, develop welder, brazer, and NDT training
programs, review welding consumable material test reports, provide limited shop floor
and on-site nondestructive inspection and weld process support, and vendor reviews.
Stork Technimet, Inc.
2002-5/2007 Sr, Welding Engineer in commercial failure analysis and materials consulting
laboratory. Job responsibilities included weld procedure and welder qualification, weld
process and procedure development, weld failure analysis, welding consultation and
engineering evaluation. Provide evaluation and consultation regarding welding/joining
procedures, weld material selection and substitution, weld quality analysis, custom
training programs, and physical and mechanical property testing on wide variety of
materials.
1998-2002 Welding Engineer/Metallurgist-Job responsibilities include weld procedure and
welder qualification, welding/metallurgical failure analysis, welding consultation and
engineering evaluation. Provide evaluation and consultation regarding welding/joining
procedures, weld material selection and substitution, weld quality analysis, X-ray
diffraction stress analysis, and physical and mechanical property testing on wide
variety of materials.
Reynolds Wheels International
1997-1998 Automation Engineering Supervisor-Responsible for supervision and management
of specifications, design acceptance, installation, and maintenance for all automated
manufacturing systems including both flexible and machine automation.
Supervisory responsibilities included direct reporting staff consisting of a control
specialist, an electrical/electronic specialist, and a mechanical drafting technician.
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Trek Bicycle Corporation
1990-1997 Welding Engineer-Responsibilities consisted of development of welded product
departments including specification, selection, and installation of welding equipment,
selection of consumables, tooling and ancillary processes to support new welded steel
and aluminum products. Participated on new welded product design teams for multiple
products. Additional engineering responsibilities included project management and
process support for heat treatment and laser processing equipment. Documented and
qualified all welding procedures and welding personnel and managed contact with
outside laboratory and maintenance services.
Fiskars, Inc.
1988-1990 Project Engineer-Provided engineering support and process evaluation for heat
treatment, press, and finishing operations.
Donaldson Company
1986-1988 Welding Engineer-Provided engineering support for welding department and routine
process troubleshooting. Evaluated and developed automated manufacturing processes to
provide competitive market advantage. Performed time measurement studies, process
flow, and industrial engineering analysis for welded products.
ASEA Robotics (Now known as ABB Robotics)
Robotic Project Engineer-Responsibilities included project management, procurement
1984-1986
of OEM components, robotic programming, routine welding and electrical
troubleshooting, welding consultation and vendor/customer communication.
G.E. Medical Systems
1983-1984 Welding Engineer-Provided engineering process support for the weld fabrication
department. Additional responsibilities included weld process documentation, weld
process improvements and cost reductions.
Zimpro, Inc.
1980-1984 Welding Engineer in QC Dept. of a systems manufacturer of municipal and industrial
waste treatment equipment. Provided welding consultation, and engineering support for
production, internal and external quality assurance, construction, and maintenance repair
operations. Performed limited metallographic and failure analysis, qualification testing
of weld procedures and welders, weld process consultation and troubleshooting on all
types of materials. Position required travel and onsite consultation in U.S. and Canada.
EDUCATION
Bachelor of Science – Welding Engineering, BSWE 1980
The Ohio State University-Columbus, OH
LICENSES AND CERTIFICATIONS
Registered Professional Engineer – No, E-65650 – Ohio
International Welding Engineer Diploma – No. USA – IWE 003 – IIW
AWS Certified Welding Engineer, CWEng – No. 00011ENG
AWS Senior Certified Welding Inspector, SCWI – No. 07110048
ASNT/ACCP NDT Level III for Visual Inspection – No. 135761
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PROFESSIONAL AFFILIATIONS
ASM International (Formerly the American Society for Materials)
American Welding Society (AWS)- Vice Chairman, Fox Valley Section
American Society for Non-destructive Testing (ASNT)
TECHNICAL PRESENTATIONS
Weld Procedure & Welder Qualifications – 2011 AWS Fox Valley Section Guest Lecturer
Weld Procedure & Welder Qualification Seminar – 2011 AWS Milwaukee – Guest Lecturer
Fundamentals of Welding Metallurgy – 2009 AWS Fox Valley Section – Guest Lecturer
21st Century Welding In The Mining Industry – 2009 ASM Milwaukee Bergmann Seminar -
Chairman
Metallurgy of Welding and Joining – 2006 ASM-MEI Spring Course – Course Instructor
Failure Analysis of Weldments – 2005 AWS Fox Valley Section – Guest Lecturer
Failure Analysis of Weldments – 2005 AWS Milwaukee Section – Guest Lecturer
Failure Analysis of Weldments – 2004 Joint AWS/ASM Chicago Section – Guest Lecturer
Failure Analysis & General Weld Quality Issues for Castings – 2004 AFS Regional
Conference – Guest Lecturer
Code Selection & Considerations – 2000 AFS Regional Conference – Guest Lecturer
TECHNICAL PAPERS/ARTICLES
“Repair Welding of Castings” – 2008 ASM Handbook, Volume 15: – Casting
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