AMRUT NALKOL

Email # abg225@r.postjobfree.com

Mobile: +91-965*******

In quest of assignments in Projects planning and execution / Process

Planning & continuous improvement / Procurement with an organization of

repute in manufacturing sector

< A dynamic professional experience more than 12 years of rich

experience including 3 year overseas in capacity expansion, Engine

assembly & automation Projects Management, Process Planning, Machinery

Planning, installation & commissioning.

< Considerable experience in monitoring projects with respect to cost,

resource deployment, time over-runs and quality compliance to ensure

execution of projects within the time & cost parameters.

< Effective in Planning, implementing & monitoring of technological

changes in the assembly / machining process to enhance operational

efficiency.

< Resourceful in conducting cost benefit analysis of projects including

the feasibility studies, assessment of requirements, adaptation,

quality, installation, testing and commissioning.

< Expertise in directing the development and implementation of key

purchase / procurement strategies for the various machineries,

contingency plans and ensuring that plans are aligned with production

requirements.

< High integrity & energetic leader known for ability to envision and

create successful teams with latest knowledge & modern skills in

quality assurance and product development fields to deliver quality

services to clients/customers.

Lean Management Process Planning / Process Enhancement Manufacturing

Engineering Quality Management Business consulting

Installation & Commissioning Machinery Procurement Kaizen

< Green field Engine assembly & testing, machining line part (con-rod,

Cy. Head) handling automation projects, Robots, SPM & equipments as

well as implementing quality processes that enable organization to

meet and enhance customer satisfaction.

< Implementing various techniques for cycle time reduction, entailing

identification of opportunities, analysis of data, conduction of

tests, cost benefit analysis, implementation & post audits.

< Managing the development & implementation of key procurement

strategies / contingency plans and ensuring that strategies & plans

are aligned with production

< Deploying various methodologies to analyze various processes,

recommending modifications to minimize escalations, reduce rejection,

realizing operational efficiencies, control variability, costs &

reducing cycle-time.

< Directing, leading & motivating workforce, involving in discussions

with project team members and taking independent decisions on

technical matters in a way that is most effective to the company and

most suitable for the Project.

A) TATA Consultancy services (TCS) Pune (Till date From Jan. 2012)

Designation: Manager - Manufacturing Excellence

Key Deliverables:

< Manufacturing excellence :- Playing key role in implementation

Enterprises Quality management system, Traceability projects

(Engine assembly)

< Process planning, Benchmark Industry best practices in Quality

management

< Conduct Enterprise Quality maturity assessment at enterprises

level in Manufacturing

< Inventory optimization; reduce cost of quality, Business process

improvement..

< MES roadmap preparation (As-Is & To-Be Process)

< Lean manufacturing, PPAP consulting

B) John Deere India Pvt. Ltd., Sanaswadi, PUNE (From

Feb. 2011 to Dec. 2011)

Designation: Manager - Manufacturing Strategy Planning

Key Deliverables:

< Responsible for managing the operations pertaining to:

- Establishing of the Factory Master Plan, Layout preparation.

- Preparation of RFA, RFQ, Facility & Capital expenditure project

planning

< Green field project planning, Process planning, design, Process layout,

work station design for Engine assembly & Testing facility.

< Machinery, manpower planning, supplier contract management.

< Budget preparation, investment, manpower planning for Capital project.

< Finalizing Technical scope with suppliers.

C) Cummins India Ltd., Kothrud, PUNE (From Jun. 2007 to

Jan. 2011)

Designation: Senior Manager - Process planning (Manufacturing Engineering)

Key Deliverables:

< Green Engine assembly project End to end implementation right from

Conceptualization, budgeting till handover to production

< Preparation of RFA, RFQ, Facility & Capital expenditure project

planning

< Process planning, design, Process layout, work station design for Engine

assembly & cylinder head sub assembly line, con rod handling gantry,

robot automation projects.

< Freezing the scope of supply with suppliers based on the requirement

analysis conducted with various cross functional team members.

< Responsible for managing the operations pertaining to:

- Tracking of the Project Plan with base line by reviewing cross

functional department's progress.

- Generating of Project Progress Report, Critical Path Analysis

Report Generation and reviewing with global project team for cost and

time.

< Initiating development of standards for new machine procurement activity

by establishing checklists and procedures.

< Risk Assessment, PPAP, FMEA for process, projects & New Machines to

ensure all safety features as per ISO Standards

< Clearance Design Approval Process (DAP) & specification finalization

of various machines

< Fixtures, tools, Tackle development for engine assembly & Testing

considering safety & ergonomics norms.

< Provide support to engine assembly to develop new Fixtures (hydraulic /

pneumatic), tools, Tackle development considering safety & ergonomics

norms.

Highlights

< Set up Green Field Engine assembly project, manufacturing process.

Implement MES.

< Played pivotal role in successful accomplishment of the 3 Six Sigma

Projects.

< Set up X,Y, Z Gantry automation for Cy. Head & Connecting rod, Vision

systems.

< Automatic De-Burring system for Fuel & lub oil galleries of Cy. Head

D) MICHELIN Tyre Ltds, (Thailand)

(From Sept. 2004 to June 2007)

MICHELIN Tyres is World No.1 in radial tyres & pioneer Company for

manufacturing Radial Tyres based in France, having presence worldwide with

80 mfg. plants supplying quality product to OEM/ RT for leading automobile

companies (VOLVO, Mercedes Benz, BMW, General Motor, Honda, Toyota etc.)

Designation: Project -Process Engineer (Core Team)

Key Deliverables:

< Core team :- Responsible for calendering process technology transfer &

start up green field project

< Process, Cutting & slitting process. (Successful industrialize steel

cord 2.30 for metallic fabric in Tyre)

< Played a key role in Quality planning & execution for industrialize

new products in ZP Calendering

< Played a key role in Advanced Product Quality planning (APQP) to

industrialize new products in ZP Calendering Process, Cutting &

slitting process.

< Process planning of 4 roll hot feed ZP calendar, with twin mill set up

and Plastifier (extruder).

< Played a key role in Quality obtaintion team to enhance process

capability by defining extensive process parameters on machine.

< Increase productivity by modify raw material for specific fabric

results reduce cycle time, Workload and reduction in scrap level

(55%).

< Worked on quality improvement project (initiative Lean, kaizen)

< Responsible for Process & Product qualification.

< Provide training support on ZP Calendering process.

< Responsible for various document preparations on process as per ISO,

TS 16949 standards.

< Project leader for increase capacity, and machine improvement for ZP

calendering.

E) Lumax Automotive systems Limited, Chinchwad, Pune.

(May 2000 to Sept. 2004)

Designation: Project Engineer / Plant engineer

Key Deliverables:

< Installation of new machines and Handling of end to end improvements

projects.

< Installation of Powder coating ovens, paint booths, powder coating

booth, phosphateing plants, oil fired burner, conveyor systems,

special purpose machines.

< Conduct internal audits, continuous improvements.

< Conduct preventive, Maintenance of spot welding, seam welding, press

shop

Bachelor of Engineering (B.E.) Mechanical branch from 'Institute For

Studies in Technology' in PUNE-India Year 2000.

MESA Coc Certification

Six Sigma Trained Green Belt

Lean Management

Project Planning Management

Leadership Development

Pro Engineer Wildfire,

AutoCAD

Windows 9x / 2000/ XP, Visual Basic 6.0, Oracle 8, 'C' Programming.

MS-office

MS Project

Date of Birth : 17th June 1979

Sex : Male

Nationality : Indian

Marital Status : Married

Language Skills : English, Marathi, Hindi, Thai.

Hobbies : Listening Music, Learning Computer

Passport No. : Available on request

Flat No. A-508, Shree Venkatesh Nisarg, S.No. 56/3/1,

Mumbai Bangalore Highway, Near Hotel Ashirwad, Sinhgad Road, Vadgaon (BK),

Pune-411041.

Sincerely,

Amrut Nalkol

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