Engineer Mechanical

MADHUSUDHAN REDDY KALLAM

Email: **************@*****.*** PH: 203-***-****

OBJECTIVE: To emerge as highly professional and result oriented engineer with highest degree of motivation and hard

work to make significant contributions by successfully executing challenging project .

CAREER PROFILE

• As qualified Mechanical engineer have hands on experience in designing models Using ProE.

• Proficient with Finite element software Pro/Mechanica.

• Proficient in designing models using Catia v5.0, Solid works and AutoCAD.

• Strong knowledge in the field of design applications.

• Strong writing and verbal communication skills.

• Excellent people interaction and Communication skills

MASTERS RESEARCH

Bradley University Jan 2011 – Jul 2011

Design And Optimization Of Avionic Interface Unit(AIU) For A Transport Aircraft

• To design avionic interface unit with high strength and light weight for different vibration level for a transport

aircraft and to optimize the design by minimizing the number of components to reduce the cost of the unit and as

well as manufacturing time.

• Design involves selection of material, solid modeling and structural analysis.

• Given the aluminum material properties for the unit for the reason it has low density high thermal conductivity.

• Iterations are made by various types of manufacturing process by using CAD applications, solid works for solid

modeling.

EXPERIENCE

Industrial Assessment Center (IAC), Bradley University, Peoria IL Jan 2010 - Dec 2010

• Worked for IAC at Bradley University for one year as a part of my course work.

• Have an experience in the energy management, waste management, and cost reduction. Conducted two energy audits

as team leader, calculated the power and energy losses.

• Research existing designs to identify possible cost reduction areas and substitute these with efficient and cost-

effective solutions.

• Prepared IAC reports, detailed the analysis, findings, and recommendations for companies using Microsoft Word and

Excel.

EDUCATION

Master of Science in MECHANICAL ENGINEERING

Bradley University, Peoria, IL

Bachelor of Science in MECHANICAL ENGINEERING

JNT University Hyderabad, Andhrapradesh, India.

PROJECTS

CAD PROJECTS, Bradley university.

• Created snake head, steering wheel, base feature using proE

• Created Motor assembly using ProE with blower, cover, lower housing, upper housing, motor, shaft, snap ring as

parts.

• Thermal analysis on plate with center hole using Pro/Mechanica.

• Performed the design of bracket using Pro/E and performed analysis using Pro/Mechanica

• Modeled parts, crank, case, wristpin, concord, piston and modeled piston-cylinder assembly using Solid works.

MADHUSUDHAN REDDY KALLAM

DESIGN OF SCREW CONVEYOR, Hyederabad, India. Dec 2008 – May 2009

• Calculated the performance of the centered screw conveyor and centerless screw conveyor at part loads and full

loads.

• Included the different types of material handling and basic methods in moving materials.

• Added modern manufacturing techniques to effectively utilize the material handling equipments.

Dual Purpose Cycle, Hyderabad, India. July 2008 – Dec2008

Concentrated on saving the natural resources and that innovative idea came from my mind when I was going through

everything.

Consists of a cycle which is rigidly fixed to ground with stand and is connected to a reciprocating pump.

The pump is operated by the cycle, thereby creating vacuum in the pump.

Water from underground water tank is pumped into the overhead water tank.

ProE Background:

• Created models using pick and place feature, datum plane features, rotating, drafting, and shelling.

• Used parent/child relationships, blends, sweep, relations which play key in the modeling of complex shapes

efficiently.

• Also used duplicating options like pattern and copy, layers and suppressions, created drawings of different and

assemblies.

• Performed accurate analysis on bolted joints and thermal analysis on fin and fin strip.

• In finite element analysis part worked on beam idealization by giving the mass and spring loads in the beam.

• Other operations performed are shell idealization, solid idealization, bending moment and natural frequency.

Catia v5:

• Effectively used tools like Corner, chamfer, trim, break, modifying dimensions, pad definition in modeling solid

models in sketcher work bench.

• Modeled part designs in part design work bench using tools fillet, chamfer, hole, patter, translating, rotating,

symmetry, mirror and scaling the finished part.

• Created complex parts swivel, top U-joint and bottom U-joint and made assemblies drawings using them.

Solid Works:

• Models using sketch commands, fillet commands, extrude cut command, hole wizard command.

• Part drawings using revolve boss/base command, holes using extrude cut command, series of holes using circular and

rectangular pattern, shell command.

• An orthographic view, auxiliary view, sectional view, dimension views using drawing commands, text using

annotation commands.

• Assemblies using mate, edit modify parts while in assembly, assign colors to parts in assembly, simulate motion

using linear and rotary motor.

TECHNICAL SKILLS

Computer aided design : ProE 4.0, Catia v5.0, Solid works, AutoCAD

Operating system : Windows XP, 2000; Mac OS x

PC applications : Ms Excel, Ms Word, Ms PowerPoint, Paints

HONORS/ACTIVITES

• Organized technical seminars during under graduation.

• Member of Indian society of mechanical engineers.

• Awarded best student leader.

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