Engineer Design

Jahir Iqbal Siddique

*** ******** ****. #**, ******, NY, 12204

E-mail: *********@*******.***

518-***-**** (H) 516-***-**** (C)

A E R O S PA C E D E S I G N E N G I N E E R

Structural, sheet metal & composite design and analysis~~ Manufacturing process & tooling design of

complex form ~~CATIA V5-Part to Free form design and 5x CNC programming~~

I have 5 (five) years of experience providing pivotal engineering services on commercial and defense

aerospace industries. Some of my profile highlights include

- Completion of projects for Boeing 787Dreamliner, 747-8; Poseidon p-8, Sikorsky, Bell, Aurora,

GKN, IAI as such CH 53K, BH Firewalls

- Receiving of multiple times employee appreciation notes from higher authority for completing

projects well on time and by bringing profit for the companies

- Selected to be a lead designer to complete the redesign and model regeneration for Black Hawk

Firewall project for Sikorsky

- Completed a Master’s degree in Mechanical Engineering in 2006, graduating from Concordia

University, Montreal, Canada specializing in DESIGN and ANALYSIS

Some of my world class technical competencies include

- Familiarity with Boeing MBD, Specifications, Standards and Program development

- Design and CNC programming experience in CATIA V5 (using for 7 years)

- Structural stress analysis capability – ANSYS, NASTRAN/PATRAN, FEMAP, CATIA V5

- Advance design of aircraft products using composite materials

- Training and application of GD&T as per ANSI Y14.5M – 1994, 2009

- Aerospace component QA/QC initiatives, CMM programming

- Trade Study, Specifications - MIL, AS9100, Evaluate designs, Structural adequacy, Cost

effectiveness, regulatory compliance, DFMA

- Nice team player, collaborative problem solver, able to take direction as well as offer solutions,

Versatile, ability to do multitask, need minimal supervision

PROFESSIONAL EXPERIEINCE

Ducommun Aerostructures Inc., New York, USA June 10 to present

Design Engineer, IPT-Tooling

- Sikorsky CH 53K: Pioneered the completion of company’s crucial first phase tool design

project for Sikorsky’s CH53K – Fairing, BL0 Firewall, Bulk head, Work stand, Cooling Louvers, LH

and RH Nacelle, LH and RH work stand assembly components manufacturing

- In less than 8 months, created a number of complex shaped tools which would earn estimated

$.5 million revenue for the company

- Twice been selected for Kaizen events and trained CNC programmers for CATIA-advance

machining work benches, efficient tool path strategy, and machining procedures for complex parts

- Currently working as a lead designer for BH firewalls modifications project in a very fast paced

design and production situation

Skill developed: CATIA V5 - GSD, FTA, MBD; detail part and assembly design of BOEING,

SIKORSKY, AURORA, GKN, IAI, GULFSTREAM; Forming, Machining, Inspecting complex design in

detail and assembly level; Ti, Al, Steel, Composite, GD & T-trained in Y14.5 -1994 and 2009

http://www.ducommun.com/

Jahir Iqbal Siddique Email: *********@*******.***

PROFESSIONAL EXPERIENCE (Continued)

Modern Packaging Inc., New York, USA Nov. 09 to June 10

Design Engineer

- Designed in Autodesk CAD platform and assembled a complete 3X1 line heavy duty, PLC based-

custom made food packaging machine worth of $ 0.6 mil for SABRA within first 6 months

- Completed additionally a number of projects which brought company revenue worth of $0.5 mil-

all the above revenue earned within first six months

- Originated new techniques for Engineering Change Requests and track of parts and sub-

assemblies to process them in next step with 50% less time adopted in previous cases

Skill developed: Autodesk Inventor, AutoCAD, Pneumatic controls, Pump, regulator, actuator

functionality, PLC Machinery, Machine Design and building machinery, Project management

www.modernpackaginginc.com/

Arnprior Aerospace Inc., Ontario, April 08 – Nov. 09

Product Designer

Boeing projects:

- Achieved high remarks from boss, seniors and peers for taking the lead and completion of

company’s ‘manufacturing of Boeing 747-8 panel metallic- wing to body fairing structural parts’

project on time

- Successfully completed the 787 DREAMLINER- cargo door, avionics rack, junction box

component design and tooling for manufacturing the components in CATIA V5 R19;

- Provided acceptable design solutions for critical loads in bend areas-using classical approach,

load-deformation graph analysis, material selection, shape generation, cross section analysis,

bolt, washer, shear pin etc. standardization and specification and applied DFMA for p-8 Poseidon

project

- Calculated critical G load cases and provided analytical simulation of maximum allowable loads;

further showed the results to modify the geometry of the final design

- Completed CNC manufacturing of Boeing 787 Dreamliner wing to body fairing, Boeing 747-8

panel metallic project and earned high level of appreciation from customer

- Performed CMM programming for Mitutoyo machine for resolving company’s critical backlog in

part verifications for 747-8 project in two weeks

Skill developed: CATIA V5, NASTRAN / FEMAP, GD & T, Stress, Vibration, AS 9100, BS, BDM

standards, Project management

Industries Trident Inc., Montreal, Quebec 2007-2008

Tool Designer and CNC Programmer

Worked as a tool designer and CNC manufacturing engineer specializing in Aluminum and Titanium

based structural components for different aircrafts of Bombardier, Bell, and Honeywell

- Excelled company’s CNC programming capability by 30% within a month and continued to

increase the production and profitability of the business

- Improved CAD modeling of old parts by creating 3D parts and assemblies in CATIA Which

established a more robust and accurate tool design, CNC programming capabilities

Skill Developed: Jig-fixture design, CATIA V5 design, CNC CATIA V5 programming, Vericut

Jahir Iqbal Siddique Email: *********@*******.***

PROFESSIONAL EXPERIENCE (Continued)

RTI Claro, Montreal, Quebec Feb to May 2007

Tool Designer

Worked as a tool designer for Boeing 787’s titanium based seat track beam manufacturing and other

metal mill products, extruded shapes, formed parts and engineered systems for aerospace

- Designed new fixtures for machining 120-360 in long titanium beams for Boeing 787’s pi-box

Seat Track Beam

- Analyzed stress concentration/relieve, bending, vibrations on parts due to machining

- Designed variable tools for 3-5 axes machining setup

Skill Developed: Jig-fixture design, CATIA V5 design, CNC CATIA V5 programming

http://www.rti-intl.com

Concordia University, Montreal, Canada 2004-2006

Teaching Assistant

- Course Title: Mechanical Vibrations

- Assisted professors and tutored undergraduate students for 3 terms

http://www.concordia.com

Essential Drugs Company Ltd. Dhaka, Dhaka 2002-2003

Assistant Engineer

Designed parts for different machinery and developed techniques for repairing

-

Analyzed the reasons for crack propagations on various shafts of machinery

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Prepared mechanical drawings, technical documents and analyzed evaluation and justification

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papers for internal projects.

COMPUTER SKILLS

CATIA V5, UG, Solid Works, NASTRAN/FEMAP, PATRAN, ANSYS, VERICUT, Autodesk Inventor

LAP – composite design, Microsoft Office, MS Project management, Access

SAP – BW/BI module

E D U C AT I O N

- Masters of Engineering, Mechanical, Concordia University, Montreal, Canada, (GPA 3.63), 2006

Few Relevant Graduate Courses:

Stress Analysis in Mechanical Designs (Prof. Dr. R. M. Ganesan), FEM in Machine Design (Prof.

Dr. R. M. Ganesan), Design Using Composite Materials (Prof. Dr. S.V. Hoa), Computer Aided

Design (Prof. Dr. Chevy Chen), Advanced Materials (Dr. Min Tan Thot), Mechanical Behavior of

Composites, CNC Machining (Prof. Chevy Chen), Joining & NDT (Prof. Dr. Martin Pugh)

- Bachelor of Science in Engineering, Mechanical, Rajshahi University of Engineering and

Technology, Bangladesh, 2001

MEMBER

- ASME (American Society for Mechanical Engineers)

- PEO: Experience in review (final) stage; Canadian Citizen

TRAINING

GD & T ANSI Y14.5-1994 and 2009: TEC-EASE, INC. New York - 7 days training 2011

GD & T ANSI Y14.5-1994: Q-2 Quality, Ontario - 3 days intensive training 2009

SAP - BW/BI 7.0: ERP Mastering Solution, Ottawa, Ontario - 3 months course 2009

CMM Inspection, MCOSMOS: Mitutoyo, Ontario -3 days training on CMM inspection 2009

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