Quality Assurance Process

AKHIL KUMAR SHARMA

Mobile: +91-851******* / 876-***-**** ~ E-Mail: abg1bw@r.postjobfree.com

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Seeking assignments in Management under domain of Manufacturing / Quality

Assurance / Product Development/ Continuous Improvement with a growth

oriented organisation in Dairy / Food Industry.

CAREER ABSTRACT

(Operations (Quality Assurance

(Manufacturing

(Production Planning (Process Improvement

(Auditing/ Inspection

(Occupational Safety & Health (Validation

(Resource Optimization

A result driven professional with 4 years 6 months of experience in the

areas of Production Planning & Control, Quality Assurance, in Food

Processing Industry & Process Engineering. Currently working as Sr.

Manufacturing Executive with ITC limited, Snacks unit Haridwar. Established

abilities to enhance the production operations and optimise resource &

capacity utilisation and escalate productivity & operational efficiencies.

Successfully managed teams of Laboratory, Continuous Improvement

(Investigations), Quality systems in the factory. Instrumental in

formulating ISO, HACCP, GMP and System implementation, Auditing, etc.

Skilful at ensuring that the activities are performed in a timely /

accurate manner and according to policies and procedures.

Possess excellent Strategic Thinking, Analytical, Troubleshooting,

Interpersonal, Relationship Building and Team Building Skills. Adaptable

and flexible, able to rapidly assimilate new concepts, technologies,

industries and cultures.

CAREER SCAN

Sr Manufacturing Executive at ITC limited, Snacks unit Haridwar

From Jul'08

KEY RESULT AREAS

< Production Planning & Control

Planning day-to-day strategies, budgets, production schedules, along with

resource allocation for optimum output. Minimizing performance bottlenecks

for high productivity by ensuring safety, food safety, product quality,

customer satisfaction, timely delivery, costs and environment. Appraising

the prevalent production systems / processes, identifying loopholes if any

and undertaking result-oriented measures for alleviating them and

documenting the same. Setting up production targets and achieving the

planned production targets.

< Quality Assurance

Developing Quality Control by monitoring incoming, in-process and final

inspection of procedures, records & ISO documentations. Developing

processes to ensure smooth establishment of product commercially.

Conducting regular audits for process compliance. Ensuring adherence to

ISO, HACCP and GMP standards. Evaluating vendor performance to ensure

supply of quality material. Implementing various techniques for cycle time

reduction and entailing identification of opportunities, analysis of data,

conduction of tests, cost benefit analysis, implementation & post audits

(internal & external). Ensuring & organizing testing of Raw Material &

Packing Material.

< Process Enhancement

Suggesting and sourcing new technologies for new products. Performing

trials of new material for different application and end products uses.

Designing processes & formulations for manufacturing products &

establishing process parameters. Conducting trials, identifying deviations

& making relevant modifications to stabilize products. Implementing ISO

quality standards to produce consistent quality product. Suggesting and

implementing required changes in process as well as in technology to

improve product quality and yield.

< Inspection & Testing

Taking adequate measures like conducting audits to monitor and analyse the

performance of vendors pertaining to cost, quality and delivery norms.

Assessing the performance of the vendors based on various criteria such as

percentage for rejections, quality improvement rate, etc. Performing

various tests & inspections to ensure that products developed are in

compliance with pre-set technical specifications; detecting defects /

faults and taking corrective actions.

< Other Responsibilities

Organizing regular periodic meetings & trainings for staff for discussing

current work issues and devising solutions for enhanced operations.

Managing a team of multifunctional team of officers and other work force,

ensuring their skills enhancement through continuous training. Optimizing

man & machine utilization to achieve pre set procurement targets. Liaising

with internal and external bodies for the smooth working of operations.

HIGHLIGHTS:

With ITC limited, Snacks unit Haridwar

< Effectively coordinated with Technical associates and operators for

conducting daily, weekly, monthly preventive maintenance of line

equipment.

< Through knowledge of Extrusion Process & Technology.

< Administered gamut of tasks successfully:

< Delivering usages and yields on line with minimum losses.

< Ensuring the zero rework thus maintaining high quality standards.

< Reduction of manufacturing cost by reducing wastage and increasing

the yields.

< Monitoring process temperatures, Water quality and General Hygiene

of the Plant.

< Microbial analysis of raw materials and finished products.

< Implemented HACCP, Pest Control Program, Calibration of crucial

equipment, etc.

< Accountable for:

< Performing mock recalls, audit product traceability programs.

< Root cause analysis of Customer Complaints

< Conducting internal GMP, HACCP audits.

< Initiated improvement projects as follows:

. 100% compliance of SKU throughout the year.

. Implemented online Quality work permit for maintenance

work.

. Maintaining PQRS Score above 95%.

. Reducing moisture in Product

. Maintain uniform texture in Bridge Product.

. Implemented Quality protocol for Extruder tooling.

. Multiskilling of one station operators to other to reduce

overtime, and creating strong production Team.

. Optimization of Changeover time for Both PC (90 min to 45

min) and Bridge (120 min to 60 min) line.

. Active member of the team which implemented HYGIENE model.

. Optimization of water flow rate at all stations

INDUSTRIAL TRAINING

Period: Six months

Organization: Nestle India Limited, Ponda, GOA in Industrial Performance

Department.

Title: Manpower study, Time & Motion Study, Wastage Reduction,

Optimization of Mixing time, Changeover Time. Working with SAM

Module, etc.

Scholastics

2008 B.Tech. (Food Technology) from College of Dairy & Food Science

Technology, MPUAT, Udaipur, Rajasthan. Secured 78.3%. OGPA 7.83

2002 XII from R.B.S.E. Ajmer. Secured 72.15%.

2000 X from R.B.S.E. Ajmer. Secured 80.67%.

Academic Attainment:

< Gold medallist in B.Tech Food technology from MPUAT.

TRAINING & CERTIFICATIONS

< Campus to Corporate to enhance the Managerial skills at ITC Centre,

Bangalore.

< Supervisory Skills to enhance interpersonal relationships organized by

ITC Corporate.

< EHS & Fire Safety organized by ITC.

< Integrated Management System (ISO) arranged by DNV.

< Extrusion Science Process & Technology by Kansas State university Grain

Science department.

IT FORTE: Well versed with MS Office. SAP ( Production Version )

PERSONAL DOSSIER

Date of Birth : 6th September 1985

Address : House No. 10, Behind Power House,

Mangalwar Chouraha, Chittorgarh 312024 (Rajasthan)

Languages Known : English & Hindi

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