James A. Belisle
Somers, CT ***** **********@***.*** 860-***-****
SUMMARY
Successful Operations Management Professional. Certified Lean Master and
Six Sigma Black Belt. Extensive experience applying a wide variety of lean
tools to positively effect productivity and culture in the manufacturing
industry. A demonstrated track record achieving results through cross
functional team leadership, employee engagement and applying continuous
improvement methodology. Strong background in Environmental Health and
Safety,Operations Management, and Labor Relations, and with a proven
record developing people.
KEY ACCCOMPLISHMENTS
. Facilitated and led over 60 Kaizen events resulting in a $ 4.1 million
productivity savings
. Through continous improvement activities freed up 120,000 square feet of
space resulting in the creation of an in house distribution center that
created 30 new jobs
. Two time winner of the Divsion Lean Award
. Improved sites Recordable Injury Rate by 25% in one year
PROFESSIONAL EXPERIENCE
Avery Dennison Office Products North America, Chicopee, MA
1995 - April 2011
Held various leadership roles in the corporations Consumer and Office
Products regional manufacturing and distribution facility. Utilizing Lean
and Six Sigma methodology improved performance in Safety, Quality, Cost,
Productivity, and Service. Results follow:
Environmental Health & Safety Manager 2010 - April 2011
Responsible for developing and implementing the overall environmental
health and safety strategy for the site. Strategically placed in this
position to change the safety culture, improve performance and assure
compliance to OSHA and EPA standards.
. Developed a safety strategy based on employee training and participation
that reduced the sites recordable injury rate by 25%
. Instituted a reinforced Behavioral Safety Program with an 85%
participation rate
. Developed a hazard recognition and safety improvement correction process
. Instituted Ergonomic / Safety improvements as part of every Kaizen
event.
Operations Manager 2006 - 2010
Lead and managed the sites $190 million three shift manufacturing operation
with responsibility for two business units, 200 full time employees, a $12
million operational budget in a 292,000 square foot facility.
. Received Outstanding Performance Award for bi-annual employee survey
. Developed and mentored 6 direct reports to supervisory and managerial
promotions
. Achieved improvements resulting in $1.1million in cost savings.
. Improved Units per labor Hour by 21%. (141 UPLH to 171 UPLH)
. Reduced manufacturing footprint allowing the creation of a new in- house
120,000 square foot direct ship distribution center.
. Achieved an on time customer service fill rate of 98.5% for 3
consecutive years
. Scrap performance improved by 37% (4.5% to 2.8%)
Continuous Improvement Manager 2003 - 2006
Appointed Avery's first Continuous Improvement Manager, charged with
starting the site's Lean journey. Introduced Lean philosophy, based on the
Toyota Production System, including Kaizen events, Standard work, Value
Stream Mapping, Group Technology Analysis, 5S.
. Winner of the most improved Operation World Wide
. 2 time Winner of the Division Lean Award
. $4.1 million in productivity savings over two years
. Facilitated and led over 60 Kaizen break through events
. Engaged over 50% of the work force in Kaizen activity
. Reduced work force requirements by 65 employees
. Developed a raw material supermarket that reduced raw material downtime
by 85%
. Transformed manufacturing operations from batch and cue process to 1
piece flow
Additional Avery Experience
Operations Manager 2000 - 2003
Business Unit Leader 1997 - 2000
Team Manager 1995 - 1997
Additional Management and Manufacturing Experience
John Dekker & Sons, Grand Rapids, MI
Manufacturing Manager
Managed the company's book manufacturing plant. Directed all manufacturing
activities and 100 person workforce. Coordinated activities between
customer service and manufacturing. Recruited and trained employees for
expansion to a 2 shift operation.
. Participated in a $4 million site expansion
. Implemented an employee driven hiring and training process
. Improved on time delivery by 25%
Arcata Graphics, Hanover, MA
Manager of Printing Operations 1989 - 1992
Managed the divisions printing operations including supervisory staff and
100 hourly employees.
Established and met financial and operational objectives, directed
improvements in productivity, safety and quality performance.
. Implemented supervisory training program that which educated supervisory
staff on communication, quality, and productivity
. Developed and successfully administered bonus compensation plan based on
improvements in safety, quality, and productivity.
Manager, Bindery Operations 1987 - 1989
Managed the company's book manufacturing facility including supervisory
staff and 230 hourly employees. Established and met operational objectives
for safety, budgets, quality, and production.
EDUCATION
B.S. Business Administration, University of Maine, Orono, Maine
CERTIFICATIONS
. Lean Master Certification
. Six Sigma Black Belt Certification