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Customer Service Project Manager

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Posted:
October 06, 2013

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Resume:

SAMIR J. GANDHI

(8-17-793-****

***** *. ************ **. #***

**********@*****.*** Carmel, IN

***** ******** ***:

www.linkedin.com/in/samirjgandhi/

Operations Executive with experience in building strong internal and

external partnerships to drive growth. Strong background in Manufacturing,

Customer Service, Purchasing, Supply Chain, Distribution, and

P&L management. Unique ability to partner with Sales and Marketing to

effectively and efficiently drive sales. Capabilities in building and

leading cross functional teams in Operations, Engineering, and

Integrated Supply Chain in Americas, Europe, and Asia. Earned reputation as

an "Inspiring Leader",

"Change Agent" and "Turnaround Expert".

Global Operations Engineering Business development

Management

Inventory management Customer Focus Lean Manufacturing

Problem Solving Budgeting Just In Time (JIT)

Team Leadership Communication / End to end supply chain

Reporting

Seraph Consulting, Indianapolis, IN

August 2013 - Current

. Client Partner and Management consultant for providing sustainable

Operational, Supply chain solutions.

Faurecia Inc.

June 2012 - August 2013

Director of Operations - Emissions Control Technologies, Columbus, IN.

. Provided leadership for Southern operations managing 4 production plants

producing Emissions Control

Systems components and assemblies. Responsibilities included;

manufacturing, distribution, service parts,

and Just-in-time sequencing with $480M sales, and 850 employees

(both union and non-union).

. North American leadership core team member for operations stabilization

and turnaround mission during

to improve the operational profitability in terms of gross margin,

operating income, and free cash flow.

Achieved forecasted operating income of 8%, Inventory reduced from

12.5% of sales to 9 % (30%

improvement) by extensive deployment of lean manufacturing

initiatives.

. Partnered with Chrysler to identify and correct critical quality,

delivery, and customer service issues

resulting in the removal of New Business Hold (NBH) status thus paving

the way for a new $220M contract.

. Worked closely with production teams on Lean and quality production

methodology for dramatically

decreasing quality defects from 120 PPM to 28 PPM and improving

labor productivity by 9.8%.

Hella Inc. December 2007 -

June 2012

Managing Director - Automotive Actuators, Sensors, and Electronics -

Queretaro, Mexico, Laredo, TX.

. Green-field start-up, launch and management for $220M USD manufacturing

operations in Mexico,

and distribution center in Laredo TX, for OEM and aftermarket

automotive customers in Nafta and

Latin America employing 450 salaried and direct labor workforce.

. Negotiated $1.45M USD incentive package with Guanajuato state government.

Implemented global supply

chain and logistics networks, quality, operations and financial

policies and procedures.

. Strategic application of Lean manufacturing, Six Sigma (DMAIC), and

operational excellence programs

to achieve budgeted P&L, quality, and Free Cash Flow (FCF)

targets.

. Earned "Best Quality performance" and "Best Financial performance" awards

for FY 09/10 and FY 10/11"

within Hella group globally. Won Q1 from Ford and "Clean

Industry" award from Mexican Government.

Plexus Inc. March

2004 - December 2007

Business Management Director - Contract Manufacturing and EMS Services -

Dallas, Texas

. Global responsibilities (US, Mexico, China, and Malaysia) for business

development and management for

Industrial segment customers. Managed product line P&L, customer

relationship and satisfaction to attain

Top-line growth to $110M in manufacturing, test, and engineering

services.

. Implemented Lean Sigma programs to improve QCD matrix, annual cost

reductions, and customer

satisfaction while achieving top-line and gross margin profitability

targets.

. Designed and implemented Vendor Managed inventory (VMI) and Asian freight

consolidation solution to

fulfill optimum landed cost and inventory management goals.

Saturn Electronics and Engineering, Inc.

Nov. 2002 - March 2004

General Manager - Automotive, Telematics, Industrial electronics, and

Electro-mechanical products

(EMS) Division - Monterrey, Mexico and

Laredo, Texas

. P&L responsibility for $225M manufacturing operations at Monterrey,

Mexico and North American

Distribution engaged in Automotive, Telematics and EMS for

electronics, industrial, and electro-mechanical

Products employing 575 unionized employees.

. Implemented inventory and freight reduction programs resulting in

annualized freight cost savings of $1.5M

and reduced operating inventory by 40%.

. Deployed Lean manufacturing initiatives for meeting budgeted gross

margin, and customer KPI matrix.

Valeo, Inc.

August 1998 - Nov.

2002

Plant Director - Switches and Detection Systems division - Fort Worth,

Texas

. P&L responsibilities for the "greenfield" start-up operation in

Automotive Electronics Sensors, Controllers,

and Power modules operations employing 180 employees with direct

reporting level of 8 managers.

Managed annualized sales growth to $120M.

. Designed and deployed "Go East" initiative aligned with Valeo branch

strategy for product rationalization, outsourcing for Europe and Eastern

Europe manufacturing and distribution operations.

Operations Director - Motors and Actuators division - Cd. Juarez, Mexico

. Provided leadership to 6 business units employing 1,450 employees in

Motors, Electronic Controllers,

Sensors and electro-mechanical products for automotive OEM and Tier

1markets with P&L responsibilities

for $165M manufacturing operations. Won Q1 (Ford) and Pentastar

(Chrysler) Quality awards for the site.

. Extensive deployment of Lean manufacturing tools for achieving above

budgeted financial and quality performance. (Operations turn-around

mission)

Hasbro, Inc.

March 1997 - August 1998

Plant Manager - Playskool, Nerf, and Tonka division - El Paso, Texas

. P&L responsibilities for $130M business operations employing 650 people

in Plastic Injection Molding,

Blow Molding, Foam Molding, Metal stamping, Painting, and Assembly

operations.

. Transformed functional manufacturing organization into Focused Factory

organization for improved

operational and financial performance. Implemented Pull

manufacturing (Demand Flow technology)

BRK Brands, Inc.

May 1992 - March 1997

Engineering Manager -Emergency 'Exit" signs, Electronics control modules -

Cd. Juarez, Mexico

. Managed engineering teams to carry out R&D, product design and

development, and manufacturing

launch of innovative, energy efficient Emergency lighting system,

Electronics controls.

Senior Product Engineer - "First Alert" Smoke and Carbon Monoxide

detectors - Cd. Juarez, Mexico

. Led product development and launch management teams for managing Ionic

smoke detectors product

lines. Managed product performance improvement, cost reductions, and

global safety agencies approvals.

. Led teams in the transfer and start-up of smoke detectors and life safety

products manufacturing and

assembly operation from Aurora, Illinois to Juarez, Mexico.

Soundesign Corporation

April 1988 - May 1992

Manufacturing Engineer - Consumer Electronics - Cd. Juarez, Mexico and El

Paso, Texas

. Team member for successful start-up of Consumer Electronics products

manufacturing and assembly

operation at Juarez, Mexico.

. Project manager for implementation of BPCS (ERP system) for Mexico

operations and US distribution centers.

EDUCATION

. Webster University - MBA in Business Management

. University of Texas at El Paso - MS in Manufacturing Engineering

. Manipal Institute of Technology - BS in Industrial Engineering

. Valeo Executive MBA course work INSEAD; Paris, France.

ADDITIONAL QUALIFICATIONS

. Bilingual (100% proficient in Spanish). Fully verse with Hindi and

Gujarati (Asian languages)

. Leadership Development programs with Center for Leadership Development

. Experience with Operational Excellence, TPS (Lean Manufacturing), Demand

Flow Technology (DFT),

Six Sigma, SAP, JDE, Mfg Pro, NPI Launch (Gate Management),

SalesLogix, AGILE, iTAC, IPC610,

Pro-E, Design of Experiments (DOE), DMAIC, Project Management,

Processes and technologies with

Injection molding, Electronics, Stamping, Metal and tube assembly,

high volume automated and

Semi-automated assembly processes.



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