SHEWADE YAWATESHWAR WAMAN
Plot No. *** ***, Sector 9 Near Blue Moon Building, New Panvel (E) – 410 206
Contact : +966********** E mail : ************@*****.**.**
SR. PROFESSIONAL PROCESS CONTROL/QUALITY/PRODUCTION
Proven expertise in Process Management, Quality Management, Production Management, ISO etc.
OBJECTIVE
To head ‘Process Control/Quality/production Department’ of an aggressive, ethical organization that has a
mission to continuously improve and grow, of which I would be an integral part and a major co achiever.
PROFESSIONAL SYNOPSIS
1Proven expertise in leading all technical and commercial functions – Production Management, Quality
Assurance, Process Management, TPM, Kaizen, 5S, QC Tools etc.
2Demonstrated professional excellence in planning, scheduling, monitoring, execution and managing of Shifts
without incidences of time/cost overruns.
3Rich understanding of all aspects governing Quality Control and Inspection activities and up to date knowledge
of latest technological advancements, regulations/guidelines and statutory compliances in the industry.
4Meticulous and structured approach with super planning & implementation skills.
5Excellent man management, time management, and leadership skills.
KEY COMPETENCIES
Process Control Production Management Quality Management
Testing/Inspection Root cause analysis Quality Assurance
Crisis Management Training & Development Maintenance Management
KEY ACHIEVEMENTS:
1Introduced the concept of MIS reporting to update the Management on regular basis.
2Credited for implementing ISO in various depts. and maintaining its documentations.
3Designed & developed SOP’s & SMP’S and ensured its implementation.
4Nominated as an “Incident Controller” to respond to the emergency within the shortest possible time, and guide
the staff to handle the emergency in safe and effective manner.
5Formulated plan for ensuring compliance to all HSE activities and practices.
HINDALCO INDUSTRIES LTD., TALOJA PANVEL
SINCE NOV 1999 to July 2013
(Co. is a flagship company of Aditya Birla group and lowest cost producers of Aluminium in the world).
Engineer (QA)
1Overall responsible for conducting inspection of finished good, tolling inspection, process control, and defect
characterization through SEM/Edax.
2Devised effective strategies for reducing sales return through analyzing customer complaints & applying counter
measures for non reoccurrence.
3Recognised as Quality assurance Metallurgist, IMS/ISO Coordinator, Process & Product Engineer for Closure.
4Organized various training sessions for the team to enhance their performance.
5Formulated plan for implementing new process concepts for production optimization and develop guidelines for
the sequencing of manufacturing activities on the shop floor.
6Led & guided the team in ensuring compliance to all Safety norms to achieve ZERO accidents through
appropriate fire protection system & safety equipments.
7Proposed and got implemented cost saving measures & modifications to achieve substantial reduction of man
days, production cost, & raw materials.
8Propagated Quality Circle movement and developed quality culture in the work force to achieve quality
leadership in the industry.
9Consistently built & maintained strong relationships with Vendors and customers through close & effective
communication.
10Structuring annual operational budget and implementing control measures to contain expenses within defined
limits.
11Recommended and implemented new process, which increased production by 25% without jeopardizing
quality.
12Implemented new inspection process, which identified and led to correction of potential defects.
HIGH TEMP FURNACES LTD., CHAKAN, PUNE
MAY 1998 OCT 1999
SHIFT ENGINEER
1Accomplished responsibility for monitoring heat Treatment plant having CGC furnaces and hands on experience
in material testing Laboratory.
2Developed Vendors and negotiated with them to supply the best qualitative products on most competitive prices.
3Successfully organizing process quality control meetings for quality improvements.
4Instrumental in preparing AMC for the machines and maintaining its database
5Played pivotal role in vision building, goal setting and restructuring of the organization.
JAYA–HIND INDUSTRIES LTD., AKURDI, PUNE
JAN 1996 – APR 1998
JR. ENGINEER (Q.A.)
1Assumed responsibility for conducting visual inspection of pressure die castings for defects.
2Played pivotal role in dimensional review of die castings.
3Actively involved in X ray inspection and process control of die casting process.
4Established plan for implementing new process concepts for production optimization and develop guidelines for
the sequencing of manufacturing activities on the shop floor.
5Pioneer in writing and maintaining quality manuals and in writing work instructions, quality procedures, in
process and final inspection forms.
ZF STEERING GEAR (I) LTD., PUNE
JAN 1994 – DEC 1995
TRAINEE SHIFT ENGINEER
1Shouldered the responsibility of controlling heat treatment plant having SQF furnaces.
2Designed & developed process parameters, testing techniques and design changes to improve the quality of the
production tools & reducing rate of rejection & re work.
MENON METALLICS PVT. LTD., KOLHAPUR
JAN 1993 – JAN 1994
SHIFT SUPERVISOR (DEVELOPMENT)
1Entrusted with onus of developing castings through method in alloy steel foundry.
2Developed HSSE System manual, Quality Plan & SOP’s to ensure its implementations.
3Established plan for ensuring Quality through quality auditing, quality evaluations and declaration of quality
ratings, ISO 9001 implementation etc.
4Surpassed objective while 15% understaffed.
GHATGE PATIL INDUSTRIES LTD., KOLHAPUR
APR 1991 – OCT 1992
APPRENTICE
1Donned the responsibility of monitoring different sections i.e. melting/moulding/core Shop & sand plant as a
process controller.
2Deftly handled Cast iron & SG iron foundry.
3Meticulously implemented safety/environment systems/procedures with periodic reviews.
4Ensured timely calibration of all instruments, gauge’s, fixture, weighing m/c for complete reliability & functional
correctness.
ACADEMIA
1 Associate Member of Indian institution of industrial Engg Mumbai
2 Diploma in Metallurgical engineering from Govt. polytechnic, Pune 1990.
3 ASNT II (RT/UT/MP/LP)
4 Completed preparatory course of CSWIP welding inspection
TRAINING
Training at Icon Analytical Ltd. for SEM/Edax analyzer
COMPUTER LITERACY
Basic, Microsoft Office, Windows 2000 and the Internet.
Date of Birth : 20th Feb 1969 Gender: Male
Nationality : Indian Location Preference: Open
Marital Status: Married Languages Known: Marathi, Hindi & English
Passport No K 4820060
References and Verifying Documentation Furnished upon Request