Six Sigma Quality Assurance

Rajesh Prasad, Kukkala

*** ****** ***, ******, *********, TX 76013 **************@*****.*** 608 -609-1492

SUMMARY

Attained Master’s degree in Industrial Engineering from UT Arlington.

Experience of advanced problem solving tools including DFSS, DMAIC, DoE, IDOV

Knowledge of Lean Manufacturing, Six Sigma, Continuous Improvement, Simulation, Powertrain, MTM, MODAPTS

Proficient in CATIA, iGrafx Enterprise modeling, Witness, Time Study

Excellent communication both orally and in writing, computer and probl em solving/analytical skills

Ability to work as part of a team, self-motivated, and able to interface with all levels of management and labor

Dedicated, persevering worker committed to improving company’s productivity and profitability goals

EDUCATION

University of Texas, Arlington, Texas, USA GPA 3.6/4.0

Jan 2012 – July2013

Master of Science, Industrial and Manufacturing Systems Engineering

Courses: Advanced Operations Research, Quality Control, Simulation and Optimization, Quality Systems, Production Systems Design,

Production and Inventory Control, Applied Regression Analysis, Metrics and Measure ments, Advanced Engineering Economy, Product

Development, Knowledge management & Tech Deployment, Enterprise Engineering, Human factors Engineering.

Jawaharlal Nehru Technological University, Kakinada, INDIA GPA 3.3/4.0

Bachelor of Science, Mechanical Engineering Aug 2007 - May2011

TECHNICAL SKILLS

Software Proficiency: Lanner WITNESS, SAS, Microsoft Office 2010, Dreamweaver, CATIA V5r18,JAVA, iGrafx (Business Process

Management and analysis),Auto CAD,Microsoft Office Suites, Warehouse Management System.

Operating Systems: Microsoft Windows OS MAC OS X Linux

Engineering Skills

Logistics skills: Supply Chain Management, Warehouse Management System, LTL, 3PL

Manufacturing Skills: Product Life cycle management, 5s and Kaizen

Analytical skills: Linear, Non-linear, Goal Programming

Business Skills: Motion and Time Study Measurement, JIT

Machine Skills: CNC, Injection Molding, Plastic Molding, Lathe, Milling, Welding Machine

INDUSTRY EXPERIENCE

Jun 2012 – Aug 2012

Symphony Corporation, Madison, WI, USA

Summer intern/Trainee

Responsible for CMMI level 4 software and business process outsourcing organization operations

Led six sigma tools implementation

Tester of beta apps and researchers for new ideas

Identifying the problems and reducing the complexity in finding a solution

Electrotherm India Inc., Ahmedabad, Gujarat, INDIA Jan2010- Dec 2010

Performed various manufacturing operations and fabrications of steel and manufacturing processes

Recommended possible solutions of plans and designs which were considered by the department

INDUSRTY PROJECTS

Jan 2013 – May 2013

3PL Warehouse Management, GENCO ATC, Fort Worth, TX

Optimized storage space layout, work and process flow

Visualized overall process and work flow using MS Visio

Analyzed process development and improved current layout using Auto CAD

Nov 2010 – Apr 2011

Product Design & Study of Casting Process Using CATIA V5R18

Designing process for the casting model

Toll in reverse engineering process for a manufacturing unit

Producing brake drums and suspension items for domestic and export purpose.

May 2009 – Jan2010

Design & Development of Handle Bar for a Bicycle

Designed to move with respect to the bicycle frame

Movement of the bicycle’s seat to allow for an improved posture for the rider.

Mar2009 – Apr 2009

Effective Usage of Heat from Engine Exhaust in Drying Paddy

Improved the system of heat recovery from the stationary engine exhaust gases

Routed the same for drying paddy in paddy fields

Under controlled conditions apart from the other conventional methods.

AWARDS & HONORS

Feb2010

Awarded best Innovative design held at Andhra University, India

Sep2009

Stood First position in poster presentation organized by Mech Dept. of GIET

Second Position for presentation on “Mechatronics”

Aug2008

(An International Level Technical Fiesta at Babariya Institute of Technology)

CERTIFICATION

Six Sigma Green belt certification, ExpertRating License #2817572

Six Sigma Black belt certification, ExpertRating License #2857571

ACADEMIC PROJECTS

University of Texas, Arlington, TX, USA

Jan 2012 – May 2012

Work Sampling Study

Jul 2012 – Aug 2012

Improving the efficiency of a production facility at Gadgets R Us Inc.,

Jul 2012 – Aug 2012

Regression analysis on airline ticketing

Aug 2012 – Dec 2012

Study of the enterprise methodology for Quality assurance at Bissell Inc.,

Anthropometric measurements for a car – Design of workspace Jan 2013 – Mar 2013

REFERENCES

– Prof. L.S.Gupta, Director, Godavari Institute of Engineering & Tech, Kakinada, INDIA

– Ravi K Kalla, CEO, Symphony Corporation, Madison, WI, USA

Willing to Travel and Relocate

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