Quality Assurance Six Sigma

G autam Batra

g *******@*******.***

** ********* *** *****, *******, NY 14214 716-***-****

CAREER SUMMARY:

• 2 years of experience in Manufacturing Quality with an ability to lead six sigma projects in an organization Proven

• Experience in conducting “quality process and system audits” Proven

• Ability in Lean & Six Sigma Quality tools, DMAIC to solve quality related issues Strong

• Lean principles, Value stream mapping to eliminate waste on the shop floor, Kaizen Knowledgeable

• Experience in implementation of Quality Management Systems like ISO 13485,9001,AS 9100 Proven

• Applying Statistical Process Control for controlling the process designing experiments, Knowledgeable

linearity and gage RnR study

• Good team contributor in Six sigma projects that deliver substantial cost savings & improvements Strong

OBJECTIVE:

Seeking a full time opportunity which will allow me to grow professionally in the field of Quality Engineering, while being able to

utilize my strong organizational, educational, and exceptional people skills

EDUCATION:

University at Buffalo, State University of New York, Dec 2013

Master of Science in Industrial and System Engineering, GPA 3.889/4

University of Delhi, India July 2010

Class 1st, 70/100

Bachelor of Engineering, Manufacturing Process and Automation

SIX SIGMA BLACK BELT EXPERIENCE:

Six sigma black belt Intern, HDM Hydraulics, Buffalo, NY July 2013-December 2013

(University at Buffalo, TCIE)

Roles and Responsibility –

• Set up time reduction at milling center machines using lean principles and DMAIC methodology and framework.

• 5S Implementation on the shop floor

QUALITY MANAGEMENT SYSTEMS EXPERIENCE:

Quality Management System Intern, Modern Tec Manufacturing, Buffalo, NY June 2013-September 2013

(University at Buffalo TCIE consultant)

Roles and Responsibilities–

• Implementation of ISO 13485, AS 9100, ITAR - Addressing and bridging gaps for the successful implementation of Quality

Systems

QUALITY ENGINEERING EXPERIENCE:

Supplier Quality Assurance – Assistant Manager Oct 2010-Feb 2012

Mahindra & Mahindra ltd, Maharashtra, India (Automotive Sector)

Roles and Responsibilities–

• Responsibility of casting parts, rubber parts, steering gear, HVAC etc.

• Reduction of defects Part Per Million (PPM) at supplier facility by using QC tools

• Conducting frequent process and system audits that included process improvements, FMEA and Control plan updating, DPM

(Defects/Million) reduction etc.

• Resolving concerns occurring at the Mahindra’s production line

• Implementing Kaizen for continuous improvement on the shop floor

• Process Capability Analysis of supplier

• Handling manufacturing line, leading the team of 20 operators, assigning operators to the machines, problem resolution,

deploying continuous improvements using lean principles and achieving daily production targets

CERTIFICATIONS:

• Total Quality Management (Symbiosis Center for Distance Learning, India )

• A1 level Spanish course from Instituto Cervantes, Nueva Delhi(Embassy of Spain)

SKILLS:

Six Sigma Practices Design of Experiments Predictive modeling Project Management

Quality Control/ Assurance Statistical Process Control Data Analysis Team Leadership

Supplier Development Process capability Lean and Continuous Improvement Total Quality Management

DMAIC Gauge RnR Value Stream Mapping

COMPUTER SKILLS:

Computer Packages: Microsoft Office: Word, Excel, PowerPoint, Access and Outlook

Software: Minitab, Solid works, Ansys, SAS E miner

Quality engineering Industrial project work on

Layout Design Fixture Designing Defects PPM Reduction Increase Throughput at Bottleneck Stage

• Layout change of Foundry Production Unit- Changed the zig- zag flow of process to a single line flow design -Team

Member in the “Layout Change” of Foundry Production Unit (at Mahindra and Mahindra)

• Swing Grinder fixture Designing- Improved the Ergonomics of process of manually grinding the surface of cylinder head

casting by designing a swing grinding fixture (at Mahindra and Mahindra, foundry department)

• Defects Parts Per Million reduction-

-Reduced the number of defects PPM at the Rubber hose supplier’s facility by changing the washing methods of hose

-Reduced the number defects PPM at the supplier facility by implementing chrome coating on the vacuum pressure

modulator bracket(instead of paint)

• Increased throughput at cylinder head washing stage- Increased the productivity of cylinder heads from 500 to 900

heads/day by implementing double cylinder head washing at Foundry Production Unit

Academic project work on

Six Sigma Quality Lean Cell Design Quality Assurance NASA The Great Moon Buggy Race

• Six Sigma Quality Project- Increased the project handling rate by Implementing Six Sigma Improvements in a Non Profit

Organization “Groundwork Buffalo”. DMAIC methodology applied to the process of the organization using quality tools.

• Lean Cell Design- Completed a future state value stream mapping of a manufacturer and multiple cell design alternatives

with different set up changeovers to meet flexible customer demand

• Quality Assurance – Optimization of Auto gyro(paper) design- Conducted gage RnR study to find linearity in the

measurement system, completed a factorial experiment to find critical parameters and finally conducted SPC study to find out

the capability indices of an optimized auto gyro

• NASA The Great Moon buggy race- Competed at the international event “NASA THE GREAT MOONBUGGY RACE”

with a team of 6 members held at US Space and Rocket Center Alabama, USA. Designed and manufactured a vehicle, which

was a replicate to the NASA’s original moon buggy

Published work on

Analysis of brake Disk Design & Analysis of Motorcycle Piston Design & Analysis of Ballistic Helmet

• “Simulation Based Transient Thermal & Flexible Dynamic Analysis of Brake Disk of Motorcycle” paper published in

National Conference on Advance and Futuristic Trends in Mechanical & Industrial Engineering, AFTMIE 2010

• “Design and Linear Static Analysis of Motorcycle Piston” paper published in International Journal of Industrial

Engineering and Technology. ISSN 0974-3146 Volume 2, Number 1 (2010), pp. 271 278

• “Design and Analysis of Ballistic Helmet” paper published in Mechanica Confab – International Journal of Contemporary

Composites Manufacturing and Machining Techniques ISSN 2320-2491 Vol 1, No. 3,December 2012

Volunteer for a Cause

English Teacher for refugees social worker for underprivileged children

• Active Volunteer in “Hello” Program at International Institute of Buffalo which requires teaching basic English skills to

newly arrived refugees.

• Volunteer in Mahindra ESOP(Employee Social Options) program – working for underprivileged communities like planting

trees in schools of poor children, providing books to children of underprivileged communities, teaching children etc

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