Quality Process Improvement

Shirish R. Satpute

Tel: 025*-******* ~ Mobile: 098***-***** ~ Email: *******@*******.***

Seeking assignments in Manufacturing Operations, Research & Analysis,

Process Improvement with an organisation of high repute

Location Preference: Maharashtra, Gujarat, Karnataka and MP

Professional Synopsis

. Over 25 years of experience in areas encompassing Planning, Manufacturing

Operations, R&D, Process Improvement, Quality Control and EHS Management

in the Chemical Industry.

. Presently associated with Omkar Speciality Chemicals Ltd. As Sr. V.P.

(Operations)

. Proficient in developing & streamlining systems with proven ability to

enhance operational effectiveness and meet operational goals within the

cost, time & quality parameters.

. Experience in conceptualizing profitable projects and managing operations

encompassing procurement, quality and industrial relations.

. Lead Auditors Course for ISO-9001 Quality System; well versed with

various quality control operation, statutory requirements and safety

aspects used in Chemical Plants.

. Adept in liaising with Government bodies like Pollution Control Board,

DISH, etc.

. Well versed with concepts of various Quality Systems.

. An innovative leader possessing demonstratable Communication, Team

Management, Conflict Management skills and analytical mind set to achieve

strategic objectives of the organization and contribute to overall

organizational growth & profitability.

Organisational Experience

Omkar Speciality Chemicals Ltd Unit Head

Sept12 - till date

Deepak Novochem Tech. Ltd., Lote Unit Head

May'08- Aug 12

Deepak Nitrite Ltd., Taloja Dy. G.M. - Operations

Nov'99- May08

Albright & Wilson Chemicals (I) Ltd. Chief Chemist

Oct'94 - Oct'99

Grasim Chemical Division, Nagda Chemist

Oct'87 - Oct'94

D & H Secheron Electrodes (P) Ltd., Indore Research Assistant

Jul'87 - Oct'87

Key Deliverables;

Strategic Planning

. Formulating and implementing strategies for achieving annual business

goals for the divisions & managing overall operations of the Units.

. Leading teams towards the achievement of organisational goals and

industry best practices.

. Coordinating with various functions; ensuring optimum utilization of the

resources and implementing & maintaining the Quality Systems.

Manufacturing Operations

. Managing overall operations, involved in production planning including

coordinating with marketing, manpower management, RM supplies and up-time

of equipments.

. Monitoring functioning of full fledged Effluent Treatment Plant and

effluent treatment technologies; implementing many recycle/re-use schemes

for reducing pollution loads and improving recoveries.

. Overseeing production of various chemicals, implementing plans with a

view to ensure timely accomplishment of production targets within the

cost parameters.

. Wide experience in handling hydrogenation and vapour phase reactions on

large scale. The product range handled is Toluidines, Xylidines,

Cresols, Xylenols, Glycidyl ethers, acetonitrile, Speciality Bis-

phenols,Industrial Phosphates etc.

. Good experience of handling production of Pharma intermediates using

multistep reactions. The product range handled are 5-Iodo -2 MBA, 2-

Iodo, Diiodosalicylic acid,, Methyl 2-IB, Tri methyl sulphoxinium iodide

Methyl Iso Butyric Acid, 3-chloro popiophenone, Resolving agents like

DPTTA and veterinary API's like Fenbendazole, Toldimphos sodium,

closental base, nitroxynil & other pharma intermediates.

QA/QC and R&D

. Well versed with all QA related activities with knowledge of analytical

instruments & techniques.

. Knowledge of GMP

. Planning and organising day-to-day site research activities and resolving

procedural & logistical problems as appropriate to the timely completion

of research objectives.

. Experience of scale up activities for new products.

. Environmental monitoring .

EHS Management / Process Improvement

. Formulating plant safety plans, Standard Operating Procedures (SOP) for

new products for ensuring Environment, Health & Safety.

. Identifying critical parameters and processes which are hazardous in

nature using various risk assessment techniques like HIRA, HAZOP etc. &

undertaking steps for curtailing plant upsets, fluctuations, emergencies

and associated risks.

. Charting out several safety measures for minimizing occurrence of

accidents, fires, calamities; conducting investigations for determining

basic cause of industrial accidents.

. Managing process troubleshooting and process improvement leading to

improvement in yields, quality, etc.; using alternate noble metal

catalysts & achieving reduction in consumption norms.

Highlights;

. Functioned as ISO Coordinator and successfully implemented ISO-9001

Quality System in Deepak Nitrite and Albright & Wilson chemicals;

certified by KPMG.

. Successfully handled transition to integrated ISO 9001 & 1400 QS.

. Trained as an Internal and Lead Auditor for ISO -9001 & 1400 Quality

Systems.

. Attended training as Trainer and conducted many In-house training

programmes for different levels.

. Undergone various Management Development Programmes / Seminars and

actively participated in various management processes.

. Holds the distinction of managing successful wage settlement negotiations

with labour unions.

Education

. Executive MBA from ITM, Navi Mumbai in 2010.

. P.G. Diploma in Personnel Management from Annamalai University in 1990.

. M.Sc. (Chemistry - Inorganic) from Holkar Science College, Indore in

1985.

. Graduation from Holkar Science College, Indore in 1983

Certifications

. Lead Auditors Transition Course for ISO-9001:2000 Quality System from

LRQA, Mumbai in 2003.

. One Week Conc. Course in Quality Assurance & Reliability from NITIE,

Mumbai in 1999.

. Lead Auditors Course for ISO-9001 Quality System from Allan & Griffith,

U.K. in 1999.

. Certificate Course in Computers from Shree Computers Institute in 1996.

Extra Curricular Activities

. Hon. Director of Taloja Common Effluent Treatment Plant,

. Active member of Rotary Club, engaged in various social activities.

. Director on board of Lote Parshuram Industrial Association.

Personal Profile

Date of Birth : 1st June 1966

Present Address : Ground Floor, Gurupushyamrut Hsg. Soc., Kirti

Police Qtr. Road, Katrap, Kulgaon, Badlapur. PIN

- 421503.

Correspondence Address : C/o Y.D. Kulkarni, Pitru - Swapna, Datta Wadi,

Prasad Auto Garage, Kulgaon, Badlapur. PIN - 421503.

Contact No. : 025*-*******

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