Plains Dr. 702-***-****
Las Vegas, NV E-mail
***** *********@gmail.c
om
Kevin Rooney
Summary A goal-oriented, success-driven, customer focused
distribution center executive with P&L responsibility and
extensive experience in operations, materials management,
warehousing, domestic and foreign transportation, 3PL,
shipping/receiving, supply chain management, logistics,
inventory management, order fulfillment and procurement.
Excellent communication skills, verbal and written,
demonstrated through generation of monthly and Quarterly
P&L projections, facility productivity reports, productions
of forecasts, and development of related management
information.
Develop and Implement SOP's, accelerated change and best
practice programs to improve safety, quality, facility
performance, enhance throughput, and development and growth
of management staff and team members.
Development and communication of KPI's to achieve
department and corporate safety, customer satisfaction,
Inventory Control, Damages, and financial goals.
Proven track record of success in the leadership and
management of key initiatives that exceed expectations and
propel long-term growth.
Facility start-up experience, as well as Red Prairie LMS
and WMS implementation and training experience.
Professional
experience C&S Wholesale Grocer - Stockton, CA
2012
General Manager - Tracy Logistics
Responsible for Distribution Center Operations for Stockton
complex consisting of a 350,000 square foot
perishable/frozen facility and 375,000 dry grocery facility
comprised of over 22,000 SKU's. Distribution weekly volume
of 1.2 million cases serving 500+ customer. Responsible
for 24/7 operations comprised of 550 Teamster Union
associates. Fiscal responsibilities include payroll budget
$20M and total Operating budget of $31M.
Conducted re-slot and re-profile of perishable facility.
This involved movement of 12K SKU's to have consistent
family groupings, commodity grouping, and customer
segregation. Project was conducted over 3 weeks with no
service disruptions to customers.
Re-slot of facility enhanced productivity by 8%, with an
annual payroll savings of $460K. We have also derived a
10% reduction in damages.
Developed and implemented KPI's supporting Safety, Food
Safety, On-time delivery, Service, Inventory shrink,
Damages, Overtime, Gross error rate, Performance,
Cost/case.
Introduced Team Integrate Goals (TIG), developing process
improvement teams, defining team expectations, establishing
achievement goals and timelines, weekly team leadership
meetings with progress reports and team successes and
obstacles.
Utilizing 5S methodologies to establish organization and
discipline within facilities, sanitation and housekeeping,
shipping and receiving, and OS&D.
With 5S methods in housekeeping and sanitation we have been
able to reduce trash and refuse by nearly $100K annually
while increasing recycle income to $75K annually.
Have reduced hourly CPC from .37 to .345 and overall DCPC
12%.
TJ Maxx - Las Vegas, NV
2009 - 2011
Area Operations Manager - MarMaxx DC
Responsible for Processing operations for Giftware,
Non-Conveyable, Shoes, Krisplant selection, and GOH in a
1.2 million square foot facility servicing 314 TJ Maxx and
Marshalls Department Stores in Western United States.
Processing responsibilities consist of quality inspection
of all received good, ticketing and/or re-ticketing of all
merchandise to make store ready for retail operations,
selection, packing, and preparation for stores. Responsible
for all shipping, receiving, inventory control, and bulk
pallet material handling. Oversaw 11 direct reports and
190 multi-cultural diverse hourly associates.
Generation of daily, weekly, and monthly quality, accuracy,
store service and through-put reports.
Implemented associate Personal Excellence Program to
improve associate accountability as well as supervisor
observations to accelerate the development of associates.
Re-designed lay-out of Non-Conveyable department to
increase storage capacity as well as inventory flow through
out the department.
Implementation of Engineered Standards throughout the
facility. Red Prairie Labor Management System.
Tyson Foods Inc. - Rogers, Arkansas
2004 - 2008
General Manager - Tyson Distribution Center
Responsible for distribution center operations of 350,000
square foot freezer that distributes frozen poultry to
retail, food service, and government commodities to the
northern 2/3 of the US to include the western US, as well
as oversees exports to various countries. Over see the
handling of nearly 2.2 billion pounds annually and ship and
receive nearly 1600 truckloads weekly. Fiscal
responsibilities include an operating budget of nearly
$17,000,000 along with capital budget of $5,000,000
annually. Have increased volume through facility 5% in
each of the past 2 years and budgeted to increase volume 4%
in Fiscal 2009, increasing throughput 10% in the past two
years. Work closely with numerous 3PL cold storage
facilities to insure that inventory is transferred timely
to distribution center to service all customer needs,
turning inventory every 10 days. Distribution Center has a
99.3% fill rate and a 99.7 % service level to customers.
Increased blast capacity from 800,000 pounds per week to
over 2,000,000 pounds per week saving Tyson Foods
$1,800,000 per year without increasing labor or giving up
storage capacity.
Designed and implemented, with support from Cherry
Industries, a pallet conveyer with in-line pallet inverter
and pallet wrapper to increase through-put and handling of
increased blast volume. Reduced handling cost by 50%.
This design is now being sold by Cherry Industries to other
vendors.
Began exporting from Distribution Center which has not
exported in over 10 years, by building relationships with
and confidence from USDA. Now exporting nearly 1,000,000
pounds per week.
Increased through-put 19%, through creation of best
practice round tables supported by Team Members and gaining
their ideas and support, along with a Team Member mentor
program. This program has assisted in the development of
team members throughout the facility, as well as developing
mentors, where three mentors have been promoted to
supervisors.
Management development has yielded promotions of two
supervisors to shift managers supporting other Tyson
facilities; operations manager promoted to facility
manager, maintenance manager promoted to refrigeration
design engineer, and line supervisor promoted to
maintenance manager.
Have reduced team member turn-over from 38% to 27% in past
3 years, along with recently celebrating 1 year and 1
million m/h no-lost time accidents.
Facility consists of 284 hourly team members, 18 management
support, and 26 members of management working 24 hours 7
days per week.
Pier 1 Imports - Ontario,
California
2001-2004
General Manager - West Coast Distribution
Responsible for distribution center operations and domestic
and foreign transportation to 12 western states, including
Alaska, Hawaii and British Columbia and Alberta, Canada.
The 750,000 square foot Ontario DC services 225 Pier 1
Imports retail stores with $23,000,000 - 27,000,000 of
inventory. Fiscal responsibilities include distribution
sales of $162,000,000 and an operating budget of
$14,000,000 and transportation budget of $8,000,000. Most
recently implemented Optum WMS platform from AS400 computer
system. Moved to RF technology in all areas, including
receiving, order fulfillment, inventory control, and
shipping.
FY2004 the Ontario DC was $1,400,000 over plan in sales and
lowered operational expenses for the fiscal year by
$350,000
Improved distribution center through-put by 15% through
implementation of best practices and continuous process
improvements.
Developed associate training material and trainers for
implementation of Optum WMS platform for Pier 1 Imports
DC's in Savannah, Baltimore, and Columbus
Implemented first level of mechanization in Pier 1
distribution centers by installing a forward pick module.
Allowed profiling of top 500 SKU's, improving pick density
and adding a pick to roller process.
Implemented flexible work force through adding flexible
part-time associates to minimize the need for overtime and
temporary labor during peak volume.
Added third shift moving facility to a 24 hour working
facility.
Established relationship with 3PL to manage 125,000 square
feet inventory overflow warehouse
Webvan Group - Seattle,
Washington
2000-2001
Director DC Operations - NW Region
Oversaw construction of $75,000,000, 400,000 square foot
fully mechanized DC start up in Seattle, Washington.
Responsible for all DC operations of Seattle DC, including
order fulfillment, stock and receiving, inventory control
and inventory procurement
Spent several months in Webvan - Oakland DC as interim
Director to train and coach new managers and directors and
assist in the revamping of the Bay Area facility
Deployed state-of-the-art distribution facility in Kent,
Washington. Oversaw the build out of the facility, volume
testing of conveyer system and integration and acceptance
testing of software system Optum MOVE, Seyco Systems, and
OFS.
Successfully transitioned acquired company, HomeGrocer to
Webvan. During changeover, converted HomeGrocer facilities
from and Oracle based proprietary WMS platform to the MOVE
WMS platform
Implemented EWS (MOST) in Seattle DC
Personally created best practices for all areas of DC
operations to develop associates and supervisors
Hired and developed new management team for start up in
Seattle market as well as integrated and developed
management from HomeGrocer to Webvan.
Closed facilities in Seattle and Portland after WebVan
filed bankruptcy.
U.S. Office Products - Austin,
Texas
1999-2000
Regional Vice President of Operations - Southwest Region
Responsible for warehouse operations, transportation,
purchasing, customer service, and P&L responsibilities for
Southwest Region. Monitored and reported all expense
reduction related to distribution best practices and
accelerated changes.
Converted ten stocking DC's into two regional fulfillment
centers with no adverse service impact to customer base.
Implemented new order entry, purchasing, and warehouse
management system that utilized barcode technology for
order fulfillment, stocking, and receiving.
Implemented accelerated change and pest practice programs
to order processing, stocking/receiving, and
loading/delivery within the region.
Negotiated and transitioned new wholesale supplier
agreement during WMS implementation, which was seamless to
the customer.
S.P. Richards Company -
A Division of Genuine Parts Company
Operations Manager - New Orleans DC
1995-1999
Responsible for warehouse operations, customer service,
purchasing/logistics of $40,000,000 distribution center
servicing three southern states. Managed two warehouses
consisting of a $5,000,000 office supply and furniture
inventory comprised of nearly 25,000 SKU's. Local human
resource responsibilities included hiring, dealing with
state workers' compensation, loss prevention, and
compliance with DOT and OSHA regulations. Submitted
monthly branch production, quality, inventory, and P&L
analysis.
Revamped 125,000 square foot facility in Houston, TX.
Improved throughput by 25% at end of facility
reorganization.
Created quick pick zone within each pick product, improving
efficiency by 40%. Process was utilized in many of the
other distribution centers around the country.
Assisted largest customer with designing a regional
fulfillment center and cost-effective method of
distributing wholesale and self-fulfilled product to
cross-dock units in Louisiana, Mississippi, and Alabama.
Additional
Experience Warehouse Manager - Houston, Texas
1993-1995
Conducted a revamp of 125,000 square foot Distribution
Center, including shelving layout and product profiling.
Responsible for all warehouse and local delivery
operations, including order fulfillment, stocking and
receiving, and inventory control. Local hiring and
training of warehouse and delivery personnel. Responsible
for up to 80 warehouse and 12 delivery personnel, including
four supervisors.
Management Training Program - Kansas City
DC 1992-1993
Began as a second shift order selector. Within six months
was promoted to the management training program. Served
under operations manager learning all aspects of daily
operations to include warehouse, delivery, customer
service, computer operations, purchasing, sales, and other
administrative duties.
Computer Microsoft application including - Access, Excel, Word,
Skills Outlook, Red Prairie WMS, Red Prairie LMS, SAP, Optum
(MOVE) WMS, Pyramid GOH System, Kosan Crisplant tilt tray
selection, YardView yard management, AS 400, and other
proprietary systems with various companies.
Education University of Missouri - Columbia, Missouri
B.S.,
Finance and Banking
1992