WARREN G. RAABE
440-***-**** Strongsville, Ohio 44136
ab9m6u@r.postjobfree.com
PROFESSIONAL PROFILE
Career Summary - Senior level quality professional with extensive
experience in supplier quality management in the automotive,
aerospace, semiconductor, nuclear, and consumer products industries
with a focus on demonstrating effective problem solving, technical
expertise, and project management skills in a team environment.
Objective - Continue to contribute to business growth by applying my
competencies in Supplier Quality and Project Management.
EXPERIENCE
Swagelok Company - Solon, Ohio
2008 to Present
Fluid system products for the automotive, aerospace, nuclear,
semiconductor, and oil/gas industries
Sr. Supplier Development Engineer
Responsible for new supplier assessments, developing existing suppliers,
and deploying exit strategies of low performing suppliers. Also,
management of projects and commodities of global suppliers for
electrical, tooling, industrial hose, rubber/plastic, biopharmaceutical,
and third party products.
. Project leader of an engineering team formed to implement an advanced
testing/evaluation process of printed circuit boards using Boundary Scan
(JTAG) technology. JTAG dramatically decreases the supplier's production
testing time, improves testing accuracy, provides debugging of field
failures, and is used for programming and development of new circuit
board products.
. Improved the quality level of key supplier receipts by an average of 5.2%
over the last 2 years through collaboration efforts to identify root
causes and implement effective corrective actions.
. Led the efforts of 5 key suppliers to achieve part approvals under the
Qualified Supplier Process (QSP). QSP approval eliminates the need for
receiving inspection.
Whirlpool Corporation - Marion, Ohio
2007 to 2008
High quality appliances for the consumer and commercial markets
Quality Process Engineer
Responsible for utilizing lean manufacturing tools to drive continuous
improvement initiatives, resolve production quality issues, and improve
supplier quality processes. Manufacturing processes include stamping,
forming, coatings, and assembly.
. Implemented quality improvement initiatives that significantly
improved the door latching function on a high end product line.
. Implemented a 'touch quality' system into a supplier's process to
eliminate a missing parts quality issue.
Moen, Inc. - North Olmsted, Ohio
2002 to 2007
Kitchen and bath products for residential and commercial applications
Product Quality Engineer
Responsible for leading quality planning initiatives (APQP) utilizing
FMEA, DFA/DFM, PPAP and quality plans throughout the new product
development process as well as supplier quality development which focused
on process capability verification for die casting, stamping,
plating/PVD, plastic molding, machining, rubber/seals, and assembly
processes
. Led a global cross-functional team that successfully established a
direct sourcing strategy that resulted in $300,000 annual cost
savings.
. President's Achievement Award (2006) - Developed a comprehensive
quality plan for a new technology project that delivered a product
offering enhanced product features and adding incremental business to
Moen.
. President's Achievement Award (2004) - Resolved quality issues and
verified process capability for a product improvement project that
minimized inventory costs and improved delivery performance by
reducing the total SKU's by 23%.
. President's Achievement Award (2003) - Implemented gauging and in-
process controls for a project that successfully redesigned a product
line and realized over $5.9 million in annual cost savings while
improving the product's functionality.
. Implemented a dual sourcing process for simultaneously allocating
production volumes to two different manufacturing locations resulting
in product cost reductions and improved delivery performance by 20%.
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The Dickey-Grabler Company - Cleveland, Ohio
2000 to 2002
Automotive stampings and assemblies
Manufacturing Project Engineer
Implemented capital equipment projects and optimized existing processes.
. Implemented an automated material handling process resulting in a
$38,000 cost savings per year.
. Improved existing process quality by implementing Poka-Yoke and
mistake-proofing systems eliminating the need for secondary inspection
and sorting.
. Optimized process efficiencies by improving manufacturing floor
designs realizing a time savings of 220 hours per year.
. Developed and improved ISO/QS 9001 quality systems documentation.
. Qualification of production launches to ensure conformance to product
quality standards and process capabilities.
Royal Appliance Manufacturing Company - Highland Heights, Ohio
1998 to 2000
Floor care products manufacturer and distributor
Quality Engineer
Responsible for supervision of the product returns department and
contributing to new product development teams.
. Departmental management which included hiring, budgeting, and staff
scheduling of 11 hourly employees.
. Evaluated and reported on customer returned products and ensured
corrective action.
. Supervised 3 technicians responsible for the design and procurement of
inspection, measuring, and test equipment and facilitated Gage
Repeatability and Reproducibility studies.
. Member of new product development teams responsible for design and
process review, established quality plans, and implemented inspection,
measuring, and test equipment.
The Kirby Company - Cleveland, Ohio
1995 to 1998
Floor care products manufacturer and distributor
Quality Engineer
Provided training and leadership for quality inspection personnel based
on customer quality initiatives.
. Achieved annual savings in excess of $100,000 by implementing a
reduced incoming inspection system while maintaining product quality
standards.
Elyria Plastic Products - Elyria, Ohio
1992 to 1995
Plastic injection molded consumer products
Quality Assurance Manager
Department manager responsible for hiring, training, and developing 10-12
hourly employees
The Hoover Company - North Canton, Ohio
1990 to 1992
Floor care products manufacturer and distributor
Quality Control Engineer
Responsible for improving quality plans, cost of quality analysis, and
problem solving
EDUCATION AND ORGANIZATIONS
Bowling Green State University, Bowling Green, OH
B.S. in Manufacturing Technology
Cleveland State University, Cleveland, Ohio
Project Management Institute - Member since 2011
American Society for Quality - Member since 2002
Chinese language and culture, non-degree
SPECIAL TRAINING
( Completed PMP Prep Study Course ( Microsoft Office
and Project
( Chinese Language and Culture - Intermediate Level ( Moen Team
Leader Certification
( Swagelok Certified Nuclear & Commercial Auditor ( CQE
Refresher Course
( Dale Carnegie Course ( Geometric
Dimensioning & Tolerancing