PROFILE Over ** years of continuous improvement, quality, manufacturing,
supervisory, and planning experience in leading automotive
manufacturing companies and stainless steel mill.
Lean Six Sigma Green Belt certified by Textron.
Continued studies in business administration: MBA.
Green Card Holder
Fluent in English and Spanish.
Strong supervisory, quantitative, analytic and computer skills.
EDUCATION Master in Business Administration - MBA. Concentration 08/1999 - 05/2001
in Operations Management.
School of Management. State University of New York - SUNY. Binghamton,
NY, USA, GPA: 3.50/4.0
Bachelor of Science in Mechanical Engineering. 09/1992 - 07/1997
Universidad Tecnol gica del Centro - UNITEC. Venezuela. Graduated with
honors finishing 4th out of 35 students.
HONORS UNITEC Merit Recognition given to the top 15% of the university
students. 1997.
Fundayacucho Scholarship-Loan Program. Government scholarship-loan
granted based on a nationwide examination to pursue graduate studies.
1998.
WORK NORTH AMERICAN STAINLESS - NAS, Kentucky, USA 04/2007 - Present
EXPERIENCE Cost of Quality Engineer - Continuous Improvement Project Leader
Cost of Quality Excellence Program.
Created and led multifunctional teams in different production areas
(HM/CM) in order to continuously improve yields, production processes,
quality levels which results in more material available to sell, less
defects, and bottom line profits.
Defined 2012 production values to set percentage improvement for
2013/2014 in different areas to improve line yields, scrap reduction,
quality levels, consumables reduction, on-time delivery, reduction of
delivery delays, claims, hot charging and acid consumption.
Overall project savings goal set at 25,000,000 euros in 2-year period.
Excellence Program for 2010/2011 finished at 80%
Continuous reporting of different project progress directly to the
president and operations vice president of the company.
Plant wide quality yield (flat products & long products).
Created and led multifunctional teams in order to continuously improve
plant wide processes, and quality levels using 6(
Led continuous improvements projects and corrective action activities
to solve and prevent process problems.
Increased quality levels on different projects by 10% on average since
the implementation of the multifunctional teams.
Monitored the improvement of product quality and yield through-out the
plant in order to achieve the product attributes necessary to meet
customers' goals.
Plant wide scrap segregation (flat products & long products).
Implemented work instructions, visual aids, continuous process audits,
reorganization of scrap segregation areas.
Monitored and improved scrap segregation processes by working with all
plant departments where stainless steel scrap was generated.
Improved scrap segregation performance by 80%.
Created a plant wide scrap segregation tracking report to follow
performance results of changes/ideas implemented.
Long products efficiency improvement project.
Improved productivity by 26% on a production line of 5 machines.
Redefined manpower layout to balance line activities.
Reduced downtime delays by improving current equipment and setting up
new auxiliary tools.
Analyzed different options to improve packaging and shipping processes
in order to accommodate a 45% increase in customer demand. Project
estimated investment of $3,000,000
Used team concept approach to train personnel in team building, and
problem solving.
E-Z-GO TEXTRON, Georgia, USA 11/2004 - 03/2007
Quality Engineer Senior / Supervisor
Participated in continuous improvement programs, such as Lean
Manufacturing, TPS, 6-Sigma, ISO-9000, ISO-14000.
Lean Six Sigma Green Belt Project: Improvement of the vehicle
identification card which includes critical parts identification for
assembly, and critical operations sign-off section. Process related
quality defects reduced by 20%.
Managed 2 engineers and 8 quality technicians.
Responsible for two high volume production lines which produced 60
different models and 104,000 vehicles per year.
Participated in ISO 9001:2000 internal audits as an Audit Leader
(Certified).
Led problem resolution initiatives. Led and worked with suppliers and
production personnel (multifunctional teams) to give innovative
solutions to quality, process issues, and cost reduction.
Led the implementation of new processes in the Quality department, FTQ,
FTQ database, yard audits, process audits, and incoming inspection.
Provided accurate and reliable internal quality data, developed PFMEA,
Control Plans and work on PPAPs.
DAIMLERCHRYSLER, Venezuela 02/2002 - 11/2004
Manufacturing Engineer (Project and Tooling) / Supervisor
Participated in new vehicle launches / projects in order to acquire
$0.5M in equipment / tooling required for production.
Evaluated and maintained an efficient Pneumatic Tool (PT) laboratory,
including optimal PT parts inventory levels, reduced by 30% repair
process steps, controlled semiannual plant PT inventory and supervised
3 hourly employees.
Continued evaluation of on-going product and part changes, as informed
by Headquarters Change Notices.
Participated in ISO 9001:2000 internal audits as an Audit Leader
(Certified).
Participated on lean manufacturing activities while implementing
philosophy. Experience working with waste elimination, 5Why, PPS, takt
time, 5S, visual management, SWIs, process map. Toyota Production
System experience. TPS.
Created, changed and maintained company procedures in order to meet the
requirements of ISO 9001:2000.
Scroll Engineer (in addition to the Manufacturing 02/2003 - 11/2004
Engineer position)
Supervised monthly scroll audits of 4600 part numbers for
DaimlerChrysler vehicles throughout the year.
Conducted periodic scroll meetings with material handling and
production engineers to solve the audit findings.
Trained and supervised a year based scroll interns (engineering
students).
Incorporated two new Mercedes Benz truck models into the scroll
database and incorporated 1250-MB parts into the monthly scroll audits.
FORD MOTOR COMPANY, Venezuela 01/1998 - 08/1999
Quality Engineer / Supervisor
Participated in continuous improvement programs, such as ISO-9000,
ISO-14000, QS-9000, Q1, performed root-cause analyses, waste
elimination, 8Ds.
Worked and led multifunctional teams, suppliers and other assembly
plant teams to exchange and implement new ideas, compare production
processes and give innovative solutions / best practices to quality and
production problems. Managed different teams of up to 5 people during
the execution of projects.
Managed and supervised 8-10 quality technicians on the passenger
quality department.
Planned and introduced actions referring to major changes of processes
and new launches, such as inspections and process sheets, adequacy of
the quality system, check points, required resources, significant and
critical characteristics list, control tools, size and frequency of
samples, critical reaction plans, SPC, R&R tests and gauging.
Monitored quality functional tests and engineering changes results.
Developed, supervised and controlled critical and significant
characteristic collected through Statistic Process Control.
UNIVERSAL INSTRUMENTS, New York, USA 12/2000 - 05/2001
Forecasting & Production Schedules Management Program - Spring Intern
Worked with Material Requirement Planning (MRP) system - SAP R/3, in
order to build an accurate forecasting model based on past purchase
orders.
Defined parameters for annual, monthly, weekly and daily demand
forecast to perform a product-option analysis.
Collected information regarding each type of product.
Directed work interaction between the State University of New York
faculty and Universal Instruments management.
INSTITUTO UNIVERSITARIO DE TECNOLOGIA INDUSTRIAL - IUTI, 04/2002 -
Venezuela 11/2004
Part time Professor
Thesis tutor for 5 consecutive semesters in the Mechanical Engineering
area. Approximately 25 theses tutored.
Professor of Internship Workshop classes for 5 consecutive semesters in
the Mechanical Engineering area with about 15 students per class.
Taught 8 hrs per week including Internship Workshop classes and Thesis
Tutorials.
AFFILIATIO Root Cause Analysis by QAS - Quality Auditing Services. November 2012.
N & SKILLS Building Leadership Capability Program (BLC). 2006.
Lean Six Sigma Green Belt certification by Textron. November 2006.
Working on SSBB by ASQ. Test date: October 2013.
Working on CQE by ASQ. Test date: December 2013.
OSHA General Industry Safety & Health. May 2007.
ISO 9001:2000 Lead Auditor & APQP process. Georgia Tech. 2005. Attended
several ISO 9000 and ISO 14000 courses.
Member of the American Society for Quality (ASQ).
Member of National Society of Hispanic MBAs (NSHMBA).
Statistical Process Control Analyst, Technician and Operator. 1998.
Certified by Carabobo University, Venezuela.
Proficient in Word, Excel, PowerPoint, Access 2010, Minitab.
Ability to coordinate, supervise and work in multifunctional teams.
Strong leadership skills, work, ethic and organization abilities.
Ability to prioritize and multi-task several assignments at the same
time.
Quick learner with ease to adapt to new environments and working
conditions.
References available upon request. Open to any location
in the United States.