EXECUTIVE SUMMARY
Results driven operations professional with expertise in establishing,
stabilizing and optimizing the supply chain and manufacturing for medical
devices. Proven track record of successfully leading manufacturing initiatives
for new product introductions to support commercial launches globally as well
as the deployment of sourcing strategies to mitigate supply chain risks.
Passionate about continuous improvement throughout the supply chain, the
importance of fostering supplier relationships and fact-based decision making.
Technically versed to manage product life cycle obstacles and proven leadership
in a cross-functional environment to meet objectives.
Contact Manufacturing Negotiation Strategies Manufacturing Agreements
Project Management Cross-Functional Teams Metrics Development
(KPIs)
Supplier Qualifications Supplier Development ASL Management
Make vs. Buy Analysis Manufacturing Transfers Strategic Sourcing
6-Sigma Black Belt GMP /QSR Audits FDA CFR Part 820, ISO
13485
PROFESSIONAL EXPERIENCE
INDEPENDENT CONSULTANT, GREATER BOSTON AREA 2013 - Present
Lead manufacturing and supply chain initiatives to support new product
introductions as well as sustaining product lines for the medical device
and pharmaceutical industries. Most recent responsibilities include
assessing operational capabilities for a key manufacturing process and
executing a robust factory acceptance test at supplier in Europe prior to
crating/shipping to client in U.S.
Medrobotics corporation, Raynham, ma 2011 - 2013
Manager, Contract Manufacturing: Responsible for the planning and
execution of development builds and commercial ramp up operations for the
new product introduction of a surgical robotic system consisting of
multiple system components ranging from complex capital equipment to
disposables
. Established and negotiated manufacturing agreements with key
suppliers and contract manufacturers. Developed supplier
relationships with key suppliers and lead manufacturing transfer
deliverables.
. Created, staffed and lead manufacturing engineering department to
ensure appropriate resources established to support the creation of
device master record documentation, execution of manufacturing
qualification plans and collaborated cross-functionally to implement
DFM/DFA methodologies into the design process.
. Established cross-functional teams to integrate operations into an
R&D centric environment. Established manufacturing readiness
requirements and key performance indicators to provide measurable
metrics to deliverables and aid in transforming culture to increased
accountability.
ranul inc., rockVILLE, md 2009 to 2011
Consultant / Global Operations Leader: Consultant responsible for
providing clients in the medical device industry with expertise and
leadership in advanced manufacturing and supply management to support on-
time commercialization of new products. The primary focus is on
identifying and implementing best in class practices for new product
introductions involving clients and external manufacturers. Clients
included Georgia Institute of Technology, Johnson & Johnson and Creganna-
Tactx Medical.
. Lead supply chain and manufacturing work stream groups to ensure
project deliverables met milestone commitments to support the global
launch of new medical devices with external manufacturers.
. Developed operations strategies to ensure manufacturing readiness
for design transfer phase.
. Revised distribution and manufacturing agreement terms as needed to
improve product life cycle management and supplier relationships.
. Performed manufacturing / supply chain due-diligence assessments to
evaluate supplier partnership potential. Performed GMP line audits
of external manufactures to evaluate and ensure product launch
readiness.
Hologic Inc., Marlborough, MA 2007 to 2009
Manager, Contract Manufacturing: Overall responsibility for worldwide
external operations and east coast manufacturing of the gynecological
surgical products division. Responsibilities included the management of
OEM/contract manufacturing, leading cross-functional operation teams to
support new product introductions and manage base business production
activities.
1. Initiated multi-sourcing strategies as well as supplier
consolidations to leverage supply base capabilities and improve
continuity of supply. Performed make vs. buy analyses for existing
products as well as new product introductions to determine in-house
manufacturing or external manufacturing.
2. Lead project team for the site to site transfer of manufacturing
from west coast to east coast operations while ensuring continuity
of supply was maintained. Managed the construction and
qualification of a new manufacturing site which included a
controlled environmental room to support manufacturing transfers.
3. Created a supplier selection and qualification process for the
global supply chain of surgical products. Trained US and OUS sites
for the implementation of process to reduce supply risks and improve
total value stream.
4. Generated RFQs, evaluated bids, provided recommendations based on
bids and created contract manufacturing agreements in collaboration
with legal council to meet operation goals.
Cordis, a Johnson & Johnson Company, Miami, FL 2001 to 2007
Senior Procurement Agent, Worldwide Strategic Sourcing (Feb-2004 to April
2007): Managed global spend for contract manufactured finished devices
and developed the strategic sourcing direction to improve continuity of
supply and spend productivity.
. Developed negotiation strategies and negotiated supply agreements to
improve quality and value of spend category. Negotiated a multi-year
supply agreement in 2006 which resulted in $2.5 million in savings as
well as terms and conditions to improve quality and supply continuity.
. Developed and executed plans to improve supplier relationship
management. Held quarterly business reviews with strategic suppliers
to communicate and align on business metrics such as cost, quality and
delivery as well as status on continuous improvement initiatives.
Established and improved relationships with executive management and
middle management of suppliers to foster a partnership mentality.
. Generated plans of purchases to provide a 5-year outlook on sub-
category spending based on market conditions, new technologies and
economical factors.
Senior Engineer / Project Leader, External Operations (Feb-2002 to Feb-
2004): Developed and executed manufacturing engineering projects to meet
operation goals and objectives. Managed technical relationships with OEM
contract manufacturers and suppliers and lead supply chain projects.
. Successfully completed the outsourcing of a guidewire portfolio from
internal manufacturing to contract manufacturers resulting in $2.4
million in cost savings. Project involved the management of multi-
company transfer teams through the use of project management knowledge
and risk management principals. Also provided technical support by
acting as lead manufacturing engineer.
. Improved product performance for core products to avoid loss of sales.
Fielded sales force complaints and performed on-site VOC (voice of
the customer) initiatives in hospitals with cardiologists. VOC
information filtered to identify potential engineering changes to
improve product performance through manufacturing process
improvements. One of the projects lead to salvaging a relationship
with a key account.
Manufacturing Engineer II, External Operations (Jan-2001 to Feb 2002):
Provided manufacturing support for OEM supplied products by executing
quality improvement initiatives through the use of process excellence
principles.
. Implemented process improvements using DMAIC principals for the
manufacturing of guidewires to improve rolled throughput yields
resulting in cost savings.
. Performed ROI analyses for potential process improvements to ensure
targets achieved before engineering execution.
MENTOR CORPORATION, IRVING, TX. 2000 to 2001
Manufacturing Engineer (Aug-2000 to Jan-2001): Provided engineering
support for manufacturing operations to reduce production costs and
improve product quality.
. Team leader of a multi-million dollar project to increase
manufacturing capabilities by 200% through facility expansions, the
integration of automated processes and SPC systems.
. Implemented lean manufacturing principles to improve process flows and
integrate ergonomic techniques into the redesign of manufacturing
equipment and tooling. Scrap rates and cycle times were reduces
resulting in an annual savings of over $125,000.
New Product Development/Process Engineer (Feb-2000 to Aug-2000): Support
the integration of new products from concept to manufacturing by
providing equipment, process and product validations.
. Improved equipment and process qualification documents to address FDA-
483 non-conformances.
. Performed process qualification activities to support the PMA approval
of a new product line.
. Lead CIT (Continuous Improvement Team) efforts to increase production
yields through cross-functional collaboration on defect rates, safety
issues, training and QC inspections.
Aksys Limited, LINCOLNSHIRE, IL 1995 to 2000
Engineering Manager (Oct-1997 to Jan-2000): Provided leadership for a
team of engineers and technicians tasked with the design, development and
qualification of complex subsystems for the new product introduction of a
hemodialysis machine for in-home use and daily modality.
. Supported IDE submission activities through subsystem validations,
microbiological studies, biocompatibility testing and FMEA/FMA
development.
. Lead a cross-functional team to measure and improve product
reliability utilizing MTBF techniques, pareto analyses and accelerated
life testing.
. Designed and developed high-level system diagnostics to address
subsystem calibrations and system burn-in requirements.
Senior Engineer (Oct-1996 to Oct-1997): Responsible for the design and
verification of critical subsystems.
. Developed subsystem and component capabilities using DOE techniques.
. Designed an ultrafiltration collection system to non-invasively
measure fluid levels and provide a feedback loop for peristaltic pump
calibrations.
Engineer (Oct-1995 to Oct-1996): Provide engineering support for new
product development activities.
. Created and executed protocols and reports to support design
verifications and validations.
. Designed and developed a negative feedback control system utilizing
infrared light to control blood flow rates to satisfy product safety
requirements.
. Assisted in the development of a pre-treatment system utilizing carbon
and particulate filters to ensure consistent water quality for
dialysate solution production.
EDUCATION / SKILLS
< Masters of Science, Engineering Management. Florida International
University
< Bachelors of Science, Bioengineering. University of Illinois at
Chicago
< CPM Certification, Institute for Supply Management
< Johnson & Johnson Process Excellence Black Belt Certification
< Cordis DMAIC Green Belt Certification
< ERP/MRP/PLM Systems: Oracle, JD Edwards, BPCS, QAD Mfg Pro, Ariba,
Agile [pic]