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Manager Engineer

Location:
Coventry, CT
Posted:
July 08, 2013

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Resume:

GREGORY S. CLARKE

Coventry, Connecticut *****

***********@***.***

860-***-****

• • P&L Management

JIT Scrap Reduction

• • Control Plans

6S Budget Development

• • Process Flow Diagrams

Plant Scheduling OSHA Regulations

• • Internal ISO Auditor

Multi-discipline Teams Design/ Layout

• • CPIM achieved

Standard Work Corrective Action

• • UTC Ace Associate

PPAP Hiring / Training

• • P&W Leadership Awards

Productivity Improvement Improving Jigs/ Fixtures

• • Airfoils for Turbines

Kaizen TPM

• • Value Stream Management

Visual Systems Project Management

• •

Lean Manufacturing Performance Reviews

PROFESSIONAL WORK HISTORY

Pratt & Whitney, East Hartford, Connecticut 2002-2013

Business Unit Manager – Turbine Module Center (500+ employee union facility)

• Managed a $ 50MM cost center budget to achieve financial goals and objectives.

• Developed and implemented plans to increase safety, quality, delivery & productivity.

2011 – Leadership Team Award Winner. ($ 5MM reduction in consumable expenses)

2012 – Leadership Team Award Winner. (20 plus % reduction in scrap)

• Managed value streams, executed production schedules and inventory goals.

• Redesigned cells and managed capital projects in the Turbine Module Center.

• Through the use of LEAN tools increased output 300% and reduced overtime by 50%.

o Achieved ACE GOLD at the Business Unit Level.

• Improved communication to employees, management and customers.

o Employee Engagement Team Leader

• Lead environmental, health & safety teams to identify risks and implement corrective actions.

• Achieved 100% delivery commitments on JSF & Geared Turbo Fan programs.

MID-STATES ALUMINUM CORP, Fond du Lac, WI (350 employee nonunion facility) 1998-2002

Manufacturer of extruded, machined, finished and assembly of aluminum components.

A Private Family owned business.

Vice President of Manufacturing

• Worked directly with customers on new products, cost reductions & delivery.

• Partnered with customers on Value Stream Mapping & Quality Caravans.

• Reduced lead-times from three weeks to three days on core products.

• Increased delivery performance from 45% to 95 plus %.

• Managed cash from operations to fund capital projects and reorganized costs.

• Produced operational cost savings of over $2MM.

DANA CORPORATION, Amherst, NY (250 employee union facility) 1997-1998

Manufacturer of automotive components and systems.

Plant Manager of Aimco/Brake Parts.

• Achieved ISO 9002 and QS 9000 certification.

• Worked with Employees, Customers & Suppliers resulting in the following:

• $300,000 annualized tool saving, 50% average set-up time reduction,

• 25% finished goods reduction, 60% reduction of WIP inventories,

• 20% reduction of cost per earned standard hour.

Gregory S. Clarke

Page 2 of 3

MARK IV INDUSTRIES, Niles, Illinois (250 employee nonunion facility) 1994-1997

$ 40 million manufacturer of fittings, valves, air brake assemblies, tools and accessories.

Director of Operations for Dayco Imperial Eastman

• Lead five non-union business units and two facilities.

• Lead a team of 12 direct reports.

• Managed a turnaround of a negative cash flow situation to a positive cash flow.

• Reduced annualized operating costs by over $1MM.

• Review operations to identify waste and increase throughput.

• Assisted with the sale of both the Pneumatics and Tool Businesses.

• Managed relocation and consolidation of Pneumatics and Hydraulics Divisions.

BLACK & DECKER CORPORATION, (Price Pfister Pfaucet) Pacoima, California 1993-1994

Manager of Machining and Finishing (600+ employee union facility)

• Accounted for a $17MM operating budget.

• Reduced operating costs by 15% ($2.5MM).

• Eliminated waste, overtime and reconfigured departments into cells.

• Led a team of 8 direct reports.

• Machining castings.

• Improved housekeeping and work practices, reducing lost time injuries by 60%.

• Instructed front-line supervisors in Zenger Miller skills and techniques.

ITW, (Manufacturer of fixed limit and thread inspection gages) Erin, Tennessee 1991-1993

Product Manager

• Responsible for the profitability of the Thread Ring Business Unit.

• Developed and executed marketing and sales plans.

• P&L Responsibility

• Created and managed capital equipment and operations budgets.

• Consolidated four plants into one location and configured work cells/teams.

• Introduced two new product lines to the market.

HOWMET, Winsted, Connecticut Business Unit Manager 1988-1991

Global supplier of machined aerospace and gas turbine airfoils.

• Managed new business and development projects; FT8, T800, RB211 & F404.

• Implemented Lean Manufacturing and created work teams and cells.

• Increased turns and reduced inventories by reducing lead-time from 2 weeks to 2 days.

• Established value streams for the departments.

• Coordinated transfer of products to Connecticut Facility.

Pratt & Whitney, North Haven, Connecticut - Senior Process Engineer 1986-1988

• Responsible for the manufacturing process of JT9 and TF30 HPT blades.

• Reduced Scrap & Rework by implementing process and tooling improvements.

• Managed capital projects and implemented new technology to improve productivity.

• Worked with Overall & Repair on special projects and processes.

• Q+ Coordinator for Blade Business Unit

Gregory S. Clarke

Page 3 of 3

EDUCATION and PROFESSIONAL DEVELOPMENT

M.S. Organizational Management (Operations /Technical Management)

Central Connecticut State University, New Britain, Connecticut

B.S. Industrial Technology (Manufacturing Engineering)

Central Connecticut State University, New Britain, Connecticut

B.S. Agriculture & Natural Resources (Forestry)

University of Connecticut, Storrs, Connecticut

• Past Board Member – Brooke Industries located in Fond du Lac, Wisconsin

• Past Advisory Committee Member – Moraine Park Technical College

• Cornell Extension – New York Master Forest Owner Volunteer

UTC – ACE Associate Certification awarded June 2009

UTC – Ito University & Leadership Training

Industrial Engineer and Toolmaker’s Apprentice

ISO Internal Auditor Training

APICS – CPIM Certification awarded December of 1990



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