740-***-**** (Mobile)
**** (Home)
Butler, Pa. 16001
********@*******.***
SUMMARY
Results-oriented manager with broad manufacturing background and experience
in all areas of business management, including personal business
ownership/operation. A strategic/tactical thinker who is highly motivated,
profit-oriented, and recognized for his ability to institute change and
affect continuous improvement through involvement of all levels of the
organization.
Demonstrates outstanding leadership through judicious delegation,
commitment through personal involvement and dedication, by closely
monitoring critical processes to ensure goal attainment. Proven ability to
consistently produce quality products on time and within budget. Known to
quickly absorb and apply new ideas and skills in new functions. Unusually
adept at recognizing business problems, organizing solutions using a cross-
functional approach around clear, measurable goals and driving hard to
achieve them. Uses solid working relationships as a basis for business
success and quickly establishes credibility with superiors, peers,
subordinates, suppliers and customers.
CRITICAL SKILLS/COMPETENCIES
. Analytical / Objective / Decisive
. Highly Motivated / Self Starter
. Proven Leader
. Visionary / Strategic Planning Skills
. Participative
. Aggressive / Persuasive
. Strong Interpersonal Skills
. Excellent Communication Skills
. Customer-Driven and Profit-Oriented
. Technically Competent
EXPERIENCE
RG STEEL WHEELING, a division of RG Steel, LLC
General Manager - Hot Strip Rolling and Finishing Operations
2008-2012
. Orchestrated Hot Strip Mill reliability improvement effort, resulting in
delay reduction from 33% in January, 2009 to 17% in April, 2009, thereby
increasing productivity from 2500 to 3250 tons per turn.
. Improved Hot Strip Mill reprocessing rate from 4% in February, 2009 to
1.4% in April, 2009.
. Led Yorkville Plant shipping performance improvement effort in 2008,
resulting in converting from consistently missing to always exceeding
monthly shipping plan by mid-year.
. Prepared Yorkville Plant for successful 2009 follow-up to prior wall-to-
wall OSHA inspection, resulting in no issues.
. Developed "Mini-Mill" staffing and operating plans for all plants.
WHEELING PITTSBURGH STEEL, an Esmark Company
Division Manager - Hot Strip Mill
2006-2008
. Established, implemented, and maintained vastly improved housekeeping
strandards, an effort clearly recognized for it's value and readily
adopted as a corporate standard.
. Successfully orchestrated continuous improvement efforts in all
performance metrics, including safety, quality, productivity, delay
performance, shipping performance, and customer satisfaction.
. Re-organized management structure, from classic integrated steel
organization to a "cell" concept, establishing mini business units within
division, creating autonomy and full accountability for meeting business
plan. Division performance improved in all areas, including delay
reduction to world class performance of 14% by November, 2007.
. Ensured consistent Division attainment of business plan objectives and
strategic targets.
WHEELING PITTSBURGH STEEL CORPORATION
Area Manager, Operations - Hot Strip Mill
2001-2006
. Orchestrated and led reliability improvement effort, resulting in delay
reduction from 36% to 17%.
. Successfully implemented use of Finishing Mill automatic work roll change
equipment. Project start-up was on schedule, with all deliverables
exceeded.
. Reduced Slab Yard staffing by 50%, by deployment of current technology,
methods changes, and job combinations, resulting in improved product
quality with zero impact on mill operation.
. Brought a diverse group of operations together to function as a unit,
universally focused on goal attainment and consistently doing what was
best for the Division.
Process Engineer 2000-2001
. Managed Finishing Mill Automatic Work Roll Change capital project - $45
million expense. Equipment start-up was on time, and project came in on
budget with all deliverables met or exceeded.
HANNAH CONCRETE FOUNDATIONS, INC., Winchester, VA
President / Owner
1993-1999
. Increased sales by 100% (1994 to 1998) through impeccable company
reputation built based on quality service, customer satisfaction, and
consistently meeting schedule commitments.
. Achieved zero injury frequency.
. Business was profitable from inception.
AK STEEL (Formerly Armco Steel), Middletown, OH
Superintendent - Hot Strip Mill (Butler Works, Butler, PA)
1991-1993
. Developed and administered business plans and budgets, consistently
meeting or exceeding targets.
. Led a cross-functional team to develop a comprehensive Hot Strip Mill
upgrade plan designed to meet future business demands. Upgrade was later
successfully implemented.
. Planned utilization of facilities, equipment, materials, and personnel in
order to maximize efficiency of operations, resulting in reduced delays,
improved productivity, and reduced cost.
General Foreman - Hot Strip Mill
1989-1991
. Eliminated chronic edge lamination problem on ferritic stainless grades,
caused by dropout bumpers on pusher type reheat furnaces, by charging
slabs on "rider plates" through furnaces.
. Eliminated reheat furnace failures and unplanned down time by developing
and implementing a rigorous, routine six week predictive / preventive
repair cycle on furnaces that processed high temperature silicon steels
(2620 degree F. soak zone setpoint).
Special Assignment - Industrial Relations
1988-1989
. Led a cross-functional team of Union leadership and Plant Management
personnel to successfully develop solutions for pending issues in
upcoming contract negotiations. Goal was to be prepared in advance of
meeting at bargaining table, in order to affect a successful contract
negotiation and subsequent implementation of new labor agreement, which
was the case.
Superintendent - North Processing
1983-1987
. Reduced active department grievance load from in excess of 600 to a total
of 6, through a cooperative Union / Management effort. Department had a
long history of labor unrest, which was resolved by this effort.
. Implemented numerous equipment upgrades to anneal & pickle lines and coil
build-up lines, resulting in quality and productivity improvement and
reduced cost.
. Eliminated environmental opacity issue caused by excessive fuming while
pickling ferritic stainless grades, by continuously adding nitric acid to
pickle tubs as opposed to periodic bulk acid additions, improving
pickling process stability as well.
Industrial Engineering and Operations Assignments - Butler Works
1977-1983
. Held Industrial Engineering roles, servicing entire integrated steel
plant, focusing primarily on methods improvement, improving productivity
and reducing cost.
. Held various Operations Management positions in Hot Strip Mill and North
Processing, including Shift Manager and General Foreman. Brought
production, maintenance, and service groups together, working as a unit
to achieve common goals. Ensured that workforce was highly trained and
qualified in order to consistently produce desired results. Responsible
for and successfully completed special projects aimed at improving
quality and process control, manpower utilization, and energy efficiency.
EDUCATION
BS (Industrial Engineering), Pennsylvania State University, State College,
PA
PROFESSIONAL AFFILIATIONS
National Management Association
American Iron and Steel Institute
American Iron and Steel Engineers
CERTIFICATIONS
OSHA Training
ISO Training
REFERENCES
Available Upon Request