Alex Hohne
*** *** **** ****** • Tullahoma, TN **388 • Home: 931-***-**** • Cell: 931-***-**** • *******@*****.*** • www.linkedin.com/in/alexhohne
Senior Leader expert at optimizing all aspects of company operations delivering cost savings, increased
productivity, better safety records, and enhanced company and customer value. Creative organizational
executive bringing together Production, Human Resources (HR), Information Technology (IT),
Environmental Health and Safety (EHS), Quality, Purchasing, Projects, Sales and Marketing, and
Contracts through motivating and engaging high performance teams.
Attributes: Intelligent, Caring, Strategic, Analytical, Creative, Hard Working, Decisive, Visionary, Tough,
Fearless, Capable
1. Reduced staffing requirements 25% by optimizing staffing levels, redesigning shift
schedules and transferring some employees to new sites, maintaining highly skilled and
experienced workforce.
2. Optimized profit and loss for greater than 30% annual profit for $75M annual revenue
stream.
3. Decreased unscheduled downtime 25% and raised accountability in the maintenance
process by introducing Computerized Maintenance Management System.
4. Cut logistics costs 40% by negotiating annual logistics contracts with barge and trucking
companies and changing the logistics delivery for multiple contracts to more cost effective methods.
5. Reduced design time 50% by designing a number of processing facility layouts that then
were adapted to local site conditions.
6. Increased annual contracts by over $12M for operation and maintenance through directed
sales calls to prospective process customers.
Optimizing Organization Success through Leadership and Management
7. Strategic Planning 14. Overhead Reduction
8. Capital Expense / Project 15. Contract Negotiation
Management
16. Quality Management
9. Profit and Loss (P&L)
17. Personnel Leadership
10. Safety Leader
18. Operations &
11. Sales and Marketing Maintenance
12. Engineer, Procure, Construct 19. Budget Planning
(EPC)
20. Logistics
13. Plant Engineering
21. Mentoring Teams
22.
Delivering Sustainable Results
Charah, Inc. – $100+ MM ash, pond, and landfill management company. Charah is the largest ash management company in
the coal-fired power generation market.
Vice President, Louisville, KY 2011 – 2013
Chosen to lead Charah’s foray into the gypsum side of the coal combustion byproduct business.
Generated gypsum sale to major wallboard customer within two months. Negotiated and managed
logistics contracts related to gypsum and ash sales. Developed responses to multiple contracts for EPC
contracts for dewatering construction and for Operations and Maintenance contracts for environmental
controls.
23. Cut logistics costs 40% by negotiating annual logistics contracts with barge and trucking
companies and changing the delivery for multiple contracts to more cost effective
methods.
24. Involved in planning and startup of gypsum pelletizing plant.
25. Authored and delivered $15 MM response to RFP for technical contract operation and
management of power plant flue gas desulphurization system
Synthetic Materials, LLC – $75 MM gypsum supply company started to commercialize sources for synthetic gypsum
produced by coal plant scrubbers. SYNMAT is the largest supplier of synthetic gypsum in the US.
Vice President – Operations, Louisville, KY 2006 – 2011
Selected to improve profitability and reduce overhead of this multi-site operation. Produced annual
operating plan, budget, and staffing plan. Established goals for each site and established priorities based
on customer and company needs. Managed EPC projects from receipt of Request for Proposal to
Commissioning and Turnover. Managed HR, Production, Purchasing, EHS, Quality, Contracts, Logistics,
and CapEx projects for 15 sites.
26. Reduced overhead 40% and improved management financial planning by mentoring and
training plant managers in multi-site operation on budget and financial management skills.
27. Decreased turnover rate to almost 0% and improved morale through team building,
training and open communication.
28. Cut lost-time incident rate more than 50% by increasing awareness of EHS and hiring
EHS management staff to implement proactive safety programs that recognized and
reduced problems rather than simply reacting to them.
29. Oversaw recruitment and selection during 1-year, 40% growth period.
30. Increased annual operation and maintenance contracts by over $12M through directed
sales calls to prospective process customers.
31. Reduced process rejects and associated costs 25% by outfitting and staffing quality
laboratories at multiple sites that allowed proper testing to avoid rework and disposal.
32. Bargained for and directed several multi-year supply contracts to provide support services
exceeding $20 MM annually.
33. Trimmed maintenance cost of heavy equipment 35% while reducing equipment downtime
25% by implementing a maintenance contract for multiple processing sites with a single
vendor.
34. Reduced spare parts expenses for multiple site processing operations 25% by negotiating
national agreements for spare parts and utilizing combined purchasing power of all sites.
US Army Corps of Engineers – Largest construction management organization in the world and oldest command in the US
Army.
Mechanical Engineer, Fort Bragg, NC 2005 – 2006
Hired to manage the mechanical construction on a $125 MM fast track construction project involving the
modular construction of facilities for a new Brigade Combat Team. Managed all field construction from
clearing and grubbing to building completion and including underground utilities and roads. Deeply
involved in the negotiation of construction changes and monthly payment estimates. This project included
all facilities for housing, training, administration and a dining facility for the entire BCT.
35. Exceeded contracted construction QC requirements by designing construction QC
Management System that included weekly monitoring of offsite equipment fabrication and
daily onsite work.
36. Delivered no lost time and no rejects for work under my responsibility.
Wastaway Services, LLC – Developer of an innovative solution to manage Municipal Solid Waste. A division of Bouldin and
Lawson, a manufacturer of plant and tree nursery equipment.
Operations / Plant Manager, McMinnville, TN 2003 – 2005
Selected to reduce downtime and improve performance of the company’s municipal solid waste
processing facility. The equipment experienced 75% downtime and repeated failures.
• Reduced 4 shifts / week operation to 1 shift / week by redesigning plant equipment that improved
reliability and changing plant layout that reduced lost time and wasted steps.
• Minimized maintenance downtime 80% through system redesign that improved reliability 95% and
decreased maintenance time 75%.
37. Improved separation process efficiency 50% yielding higher product quality resulting in
higher prices for recycled metals.
38. Improved process throughput 50% by redesign of feed system to waste management
process.
39. Increased plant maintainability 50% for new plant by changing plant layout to allow
adequate access to service and remove equipment.
Centaur Fluid Power Services, LLC – Supplier of industrial maintenance, repair services and custom machine builder.
Owner / General Manager, Tullahoma, TN 1997 – 2003
Started the company to provide engineering, training, and troubleshooting, repairing and building
industrial and mobile equipment used in a variety of industries including automotive component
manufacturing, consumer product manufacturing, paper related companies, injection molding and blow
molding companies,, sawmills and other wood product manufacturers and heavy equipment users such
as construction companies, nurseries, etc. Additionally, we distributed and marketed hydraulic and
pneumatic components, fittings, and hose for a number of manufacturers.
40. Aligned Annual Staffing Plan with requirements of Annual Work Plan and incorporated
surveys of market areas of each site for compensation adjustments.
41. Designed and built a number of custom machines used in the automotive, HVAC, and
consumer products industries.
42. Delivered no-deficiencies acceptance of processing equipment by writing and conducting
quality, commissioning and start-up plans.
43. Raised annual sales 20% by performing annual market analysis that assured marketing
and sales efforts were directed to the areas that would provide the highest return.
Jacobs Engineering – Leader in architecture and engineering and technical contract management and services.
Mechanical Systems Engineer, Arnold AFB, TN 1986 – 1997
Hired to manage assigned systems’ life cycles. Managed all projects, operations, maintenance,
configuration management, and disposal of all assigned systems. Experienced with Failure Modes Effects
(Criticality) Analysis (FMEA/ FMECA), system safety analyses, systems engineering, predictive,
preventative and reliability-centered maintenance (RCM), Overall Equipment Effectiveness (OEE) and
Total Productive Maintenance (TPM). Assigned equipment included plant and test section hydraulic
equipment, model support equipment, all pneumatic equipment, process air compressors, valves and
ducting, high pressure air distribution system, and associated utilities.
44. Saved $3 MM annually by proposing / managing a project that improved performance of
wind tunnel facilities by replacing numerous 10’ and 12’ process control valves.
45. Reduced major maintenance of compressor system by 50% through team building and
optimizing crew performance.
46. Saved $2 MM annually through servo and proportional valve repair shop operation.
Education
MSME, University of Tennessee Space Institute, Tullahoma, TN
Completed all coursework
BS, Mechanical Engineering, Tennessee Technological University, Cookeville, TN
Publications
Hohne, Alex W. “A Novel Approach to the Handling and Disposal of Coal Combustion Products”, World of
Coal Ash, 2009.