Manager Project
Resume:
Alfredo Archilla
**** ***** ****** ***. *********, NC 28216
Summary of Qualifications
Manufacturing Engineering and Quality Manager with over 25 years of
experience in the consumer electronics and medical device manufacturing
industries, skilled in the following disciplines: New Product and Process
Design & Development, Engineering Organization Training and Development,
Strategic Business Planning, Capital Appropriations, New Products
Introduction, Internal/External Root Cause Analysis and Corrective Action
on customer escapes/manufacturing errors, PFMEA Error Prevention, Factory
Productivity Improvement Projects, Lean Manufacturing, Kay Zen, 5S, VSM,
Standard Work, Process Certification Programs (6 Sigma), ISO-9000, 9001,
9002, TS16949, Design Control Validation Specialist. Microsoft Windows,
Explorer, Outlook, Lotus Notes, Excel, Power Point, Word, Access,
IntelliCad, Microsoft Project, Mini-Tab, Visio. Fully bilingual in English
and Spanish.
Professional Experience
Industry Consultant
1/10- Present
. Served as manufacturing and business consultant for several small
entrepreneur companies in Puerto Rico.
Boston Scientific, Miami, Florida
6/08- 10/09
Engineering Manager
. Staffed the engineering organization with five new Manufacturing
Engineering resources.
. Implemented Scrap Reduction Program (YIM) to reduce Scrap costs by
1.5M on 2009.
. Developed/Implemented Material Reduction Program to reduce material
costs by $1.2M on 2009.
. Developed/Implemented a Capital Appropriation Plan to invest $1M on
new equipment.
. Implemented all 2ndary ATMVs validation plan for attribute
inspections.
. Redesigned and build two new Super Stiff Pull testers,
Primer/Ethane Dippers, and Spark Testers.
. Implemented the Legacy Software Remediation Plan for old/obsolete
equipment.
Hamilton Sundstrand, Santa Isabel, Puerto Rico
10/05-5/07
Engineering Manager
. Introduced 588 new PWA product assemblies during 2006.
. Planned, prepared and executed $1.7M of capital equipment
appropriations to balance factory capacity with required demand.
. Invested $70K in the training and development of the Engineering
Department technical resources.
. Implemented factory productivity improvement projects to reduce
operational costs by $300K.
. Reduced product variance by $140K, from 60% to 20% of Earned Hours.
. Drove internal/external customer's defects/escapes by 50% through
the use of RCCA error prevention tools in the manufacturing and
test processes.
. Reduced Non Conforming Material (MRB) Bone pile by 30% driving
manufacturing errors CAPA.
. Implemented Six Sigma Process Certification program for the PWA
Automatic Coating process with 4.98 Cpk.
. Reduced the Out of Production Spare Parts customer quotes
delinquency by 50%.
OSRAM Sylvania, Gurabo, Puerto Rico
9/03-10/05
Engineering/ Quality Manager
. Implemented/Certified the Gurabo manufacturing facility on ISO/TS
16949:2002 Quality System.
. Re-certified the manufacturing facility on the ISO14000
environmental standard.
. Transferred and validated the new SIBOS automated manufacturing
line for the XM antenna cable products. ($750K). Replaced
traditional tape wrapping method for insert assemblies.
. Reduced the Quality Department overhead by 20%.
. Improved the cables manufacturing yield from 85% to 99% through the
use of PFMEA, and DOE preventive error proofing tools.
. Managed all new product introductions and engineering changes in
compliance with the Automotive Industry customer's requirements.
(PPAPS).
Ocular Sciences, Juana D az, Puerto Rico
2/02-8/03
Process Development Manager
. Created the OSIPR Process Development Department ($360K/year budget),
to carry out the process technology capital transfer plan ($4.7M), to
meet 2002 business objectives.
. Managed the design control and validation activities for all Capital
Equipment transferred (PFMEA, IQ, OQ, CIOQ, & PQ).
. Introduced three high volume Regal Sealers to seal contact lenses on
single blister packs. Designed and implemented empty pockets, and
double foils functionalities to meet new customer's requirements.
Performed DOE analysis to set up Key Input Variables optimal
parameters.
. Introduced two high volume CAM Machines to pack single blister packs
on 3 and 6 boxes containers.
. Introduced the Full OSCA Dry Line SCADA manufacturing technology to
produce a cost-effective dry contact lens (less than $.07). Trained
all production operators on system GUI functionality, and all
technical resources on maintenance and repair.
. Introduced an Automatic Inspection System for dry contact lens, to
reduce human error due to fatigue, and reduce cost of quality.
Biometrics Imagineering, Hato Rey, Puerto Rico
2/01-2/02
Manufacturing & Quality VP
. Created and implemented the company's Core Technology, and Products
Technology Strategic Development Roadmaps.
. Redesigned two main core products (ITM & Cyclops) as per new
customer's requirements.
. Established sub-contracted manufacturing capabilities in PR, and Zuhai
China.
. Implemented BOM, MCOP, and ECO systems for the development Laboratory.
PR Housing Development Department, Hato Rey, Puerto Rico
1/01-2/01
Project Manager
. Created the New Secure Home Program Office in the Housing Development
Department to manage a $207M FEMA Grant.
Economic Development Commerce Department, Hato Rey, Puerto Rico
6/97-12/00
Deputy Secretary
. Developed the Strategic Plan for the implementation of the PR Public
Policy on Science and Technology. (ADL Consultants, Boston)
. Created the PR. Government EDCD Science and Technology Office.
. Granted aprox. $6M in seed funds to emerging companies and/or
technologies.
. Supported the Government of Puerto Rico in other interagency, mission
critical initiatives.
Motorola Electr nica de Puerto Rico, Vega Baja, Puerto Rico
6/92-6/97
Engineering Director
. Directed all capital plan expansion projects required to increase the
beepers manufacturing capacity from approx. 250K units per month, to
1M beepers per month.
. Created the Internal Research and Development Center (11,000 sqft
building) for the Research, Development and Commercialization of
manufacturing process technologies.
. Implemented the Motorola SPC program in all critical manufacturing
processes.
. Directed the manufacturing engineering Six Sigma Program to reduce
process variability on all critical processes to 1.5 Cpk level. Used
PFMEA, DOE, Fish Bone, and Paretto analysis to drive error prevention.
. Appointed as an industry member of the Governor's science and
technology advisory council.
. Worked on the development of the Puerto Rico Public Policy on Science
and Technology, signed by the Governor of Puerto Rico, in
October/1996.
Education
University of Puerto Rico, RUM
BSEE - Electrical Engineer
License Number: 8635 CIAAPR
Professional Development / Trainings
. Motorola Optimization Program, 6 Sigma
. Statistical Process Controls
. DOE & Robust Tolerance Analysis
. Lean Manufacturing Training
. Theory of Constraints
. ISO/TS 16949:2002 Lead Auditor Course
. Design Control / Validation Professional
. Managing Technology and Innovation, The Wharton School
. Strategic Leadership Training for State Executives
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