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Project Manager Engineer

Location:
Peoria, IL
Salary:
65,000
Posted:
October 10, 2013

Contact this candidate

Resume:

Renato Franco Arzolla R. Luis Razera ***, Apto *** – Ed. Ferrara

Brazilian, married, 1 son Jardim Elite - 13417-530 - Piracicaba - SP

phones: (55) 19-7816.3950 / 19-8110.9335 / 19-3411.0842

e-mail: ab92o9@r.postjobfree.com

OBJECTIVES

PROGRAM & PROJECT MANAGEMENT / ENGINEERING & PRODUCTION MANAGEMENT

EDUCATION

• Executive MBA - BSP- Business School São Paulo - SP

• Postgraduate - Production Engineering - Universidade Metodista de Piracicaba - Piracicaba - SP

• Electrical Engineering - USP - Escola de Engenharia de São Carlos - São Carlos - SP

FOREIGN LANGUAGES

English – Fluent / Spanish – Notions

PROFESSIONAL EXPERIENCE & QUALIFICATION

DELPHI AUTOMOTIVE SYSTEMS DO BRASIL LTDA - Jaguariúna & Piracicaba - SP (Apr/06 – to date)

Program Manager –Thermal & Powertrain Divisions

Main Responsibilities

- Program Management for development of Engine Management Systems (EMS) for vehicles & motorcycles –

Vehicular Electronic Systems, Software, Engine Calibration and Components & Program/Project Management

for development of Thermal Systems.

- Coordinate & promote integration among Tech Centers (Brazil, Mex, USA, Europe, Japan, China, Singapore,

India & Thailand & local teams (Operations, Finance, Logistics, Quality, Manufacturing, Maintenance) to assure

Components & Systems flawless launches, PPAP & SOP on time.

- Provide management & technical liaison/interface between Delphi, customers & suppliers.

- Coach/train Project Teams on divisional procedures & best practices (PMBOK / PMI) and support Delphi’s

Management Information Systems.

- Support initiatives for warranty, cost reduction, quality improvements and new businesses pursuit.

Main Results

- Successful development of a Demonstration Vehicle with Heated Injectors for an important Japanese customer

in an extremely tight timing. - this project was key to Delphi Powertrain Division win the 1st global EMS

business with this important customer and has paved the way/opened path to grow PWT business to other

markets like China/Asia & India.

- Development of the World’s 1st Flex-Fuel Motorcycle for a Brazilian Customer.

- Cold-start improvements & complete EMS development for Japanese, Chinese and domestic customers.

DELPHI AUTOMOTIVE SYSTEMS DO BRASIL LTDA – TECH CENTER - Piracicaba - SP (Jun/01 – Apr/06)

Project Manager – Powertrain Engine Management Components & Systems

Main responsibilities

- Develop Business Cases and write Capital Appropriation Requests; conduct “Make X Buy” analysis.

- Lead Change Management processes and product development activities (NPI-New Product Introduction)

according to Delphi “Product Development Process”.

- Manage project metrics (cost, quality, timing, risks) and conduct formal Project & Design reviews with local &

international Delphi Tech Centers to assure proper resources and project deliverables on time.

- Promote integration among the different functions on the project, such as Sales, Purchasing, Product, Process

& Application Eng., Supplier Quality Eng., Adv. Quality Eng., Safety and Maintenance groups.

- Support on managing / development of suppliers & managing customer related issues.

Main Results

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- Development of the 1 local “Small-bore” Electronic Throttle Control Valve for South America market.

- Successful Flawless launches for several relevant projects such as Marine Fuel Rail (GM Mexico); Integrated

Air & Fuel Module (GMB); Electronic Throttle Control (GMB); Fuel Rail (Shanghai GM); Air Control Valve (GMB

& Shanghai GM); Fuel Injector Solenoid (GMB).

DELPHI AUTOMOTIVE SYSTEMS DO BRASIL LTDA – Piracicaba - SP (Nov/97 – Jun/01)

Manufacturing / Process Engineer – Powertrain Engine Management Components

Main Responsibilities

- Apply Lean Manufacturing & 6-σ principles for introduction of new manufacturing processes.

- Develop equipment specifications & Manufacturing System Design (ergonomics, material handling &

packaging, operator & machine balancing, environmental impact, safety lockout systems).

- Lead process & product improvement and debug, tryout and machine qualification committees.

- Support Maintenance & implementation of TPM principles during new process development.

- Support Purchasing organization on acquisition of Machines, Equipments & Production Tooling.

- Create & maintain core process documentation, such as FMEA, Process Control Plan, Process Flow Diagram,

Equipment Operation Procedures, etc.

Main Results

- Successful introduction of several new products, such as Air Control Valves, Integrated Air & Fuel Modules,

Fuel Rails, Fuel Injectors, Ignition Coils.

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- Effective leadership on Process & Product Improvement – use of Statistical Techniques, FTA, Problem

Solving methods, DOE, QFD, Value Stream Mapping, Kaizen, Error-Proofing, etc. for optimization of product

design and manufacturing / assembly processes

CODISTIL SA DEDINI - Piracicaba - SP (Nov/94 – Nov/97)

Project / Process Engineer – Operations Engineering for Alcohol Distilleries & Breweries

Main responsibilities

- Field Coordination on Electrical, Mechanical & Facilities assembling and Automation Software integration.

- Responsible for project start-up & commissioning on several industrial plants.

- Definition & specification of industrial instrumentation & automation systems, equipments and accessories,

operating procedures / process diagrams & plant equipment layout.

- Develop technical proposals / requests for quoting / purchasing of equipment & materials.

- Develop documentation for ISO 9000 certification and approval/certification of technical documentation,

drawings and bill of materials.

Main Results

- Successful implementation & start-up of the first four “Molecular Sieves” for anhydrous alcohol in Brasil.

- Successful introduction of innovative Fieldbus electro-pneumatic valve panels in industrial plants.

- On-time & successful start-up on several projects such as Cia. Antárctica Natal (RN), Kaiser Feira de Santana

(BA), Cia. Antárctica Jaguariúna (SP), Cerpa Jaguariúna (SP), Cia. Antárctica Niger (SP), Kaiser Jacareí (SP),

Cia. Antárctica Jacarepaguá (RJ), Brahma Jacareí (SP), Destilarias Quatá, S.José, S. Martinho, Equipav.

ENGEPOOL / GALVÃO BUENO - Piracicaba - SP (Fev/94 – Nov/94)

Application / Sales Engineer

Main responsibilities

- Commercial & technical representative for industrial instrumentation / Specification of automation systems &

plant supervisory controls / Coordination of assembly & installation of electrical panels & motor controllers and

retrofit of lighting systems.

ELECOMBRÁS - Piracicaba - SP (Jul/92 – Apr/93)

Application & Maintenance Engineer

Main responsibilities

- Commercial & technical representative for industrial electrical panels / Development of electrical control panels

& motor controllers / Coordination of installation of lightning arresters.

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INTERNATIONAL PRESENTATIONS / LECTURES & AWARDS

- Awarded with 2011 Delphi Global Excellence Award “Platinum Category” for Development of a Flex-fuel

Demo Vehicle with Heated Injectors for an Asian customer.

- Awarded twice (2011 & 2006) with Delphi’s “Glen D. Hall Memorial Mentor Award” for recognition on helping

colleagues on development of their careers.

- Author of the paper “Roadmap for Safe Flawless Launches on the Automotive Industry” for the 2007 SAE

Brazil Congress.

- Author of the paper “Application of DOE – Taguchi Approach on the Optimization of Fuel Injector

Calibration Process”, honored as the Best Technical Paper on the 2003 SAE Brazil Congress, and presented

at the 2004 SAE World Congress, Detroit-MI (It`s the only Delphi-Brazil paper ever honored with this award).

MAIN EXTRA-CURRICULAR COURSES / TRAINING

INTERNATIONAL

- Laser Welding - Lumonics (Grand Rapids-Michigan), 30h

- Product training at Delphi Technical Centers & Developments Labs - Fuel Injectors & Air Control Valves (20h,

TC Rochester-NY), Air & Fuel Modules (20h, Delphi West Henrietta-NY), Solenoid & Fuel Injectors (30h, TC

Juarez Mexico; 20h, Coopersville-MI).

- Statistical Engineering Seminar / Robust Engineering & Taguchi Methods (Delphi USA), 40h

- Lean Manufacturing / Lean Equipment Design (Delphi USA), 16h

NATIONAL / IN-HOUSE

- Global APQP for GM Suppliers - Bureau Veritas do Brasil, 16h

- Internal Auditor for VDA6.3 & PSA AQF Quality Assurance - SETEC, 60h

- Negotiation Techniques - CSP SP, 16h

- Environmental Awareness for Leadership - SENAC SP, 16h

- Kaizen Plant Floor - TBM América Latina, 40h

- Documentation & Data Control - QSP, 10h

- Industrial Ergonomics - PRODERG, 23h

- Team Building - SENAI SP, 20h

- M.S.A./ Measurement System Analysis- QUALITIVIDADE CONSULTORIA, 8h

- PLC programming - KLOCKNER & MOELLER, 40h

- PMBOK-PMI Knowledge Areas, 40h, Product Development Process /PDP, 30h

- Lean Equipment Design-20h, Manufacturing Academy-30h, Robust Design / Statistical engineering-20h

- Manufacturing System Design/MSD, PFMEA, DFMEA, PCP, Statistical Process Control

- FTA-Fault Tree Analysis, Problem Solving Analytical Model MASP-25h, Transactional Relationship-60h

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