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Scott Ellis
***** *. ****** ** ********, AZ 85379
Cel 520-***-****
******.*****@*******.***
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Manufacturing Management Professional
General Manager - Plant Manager - Operations Manager
Summary of Experience
Dedicated Plastics / Steel manufacturing professional with over 20 years
experience directing production operations ranging from small factories to
national and international enterprises with multiple plants and production
lines. History of excellent labor relations union / non-union, highly
efficient production techniques, ISO / Six Sigma and Lean methods with
diligent financial management. Recognized for ability to drive innovation
and growth through detailed planning, training and determined execution.
Track record of success reducing costs, improving profits and streamlining
operations.
. Full P & L responsibility
. Budget and Cost analysis / Capital Planning
. Safety / OSHA / Cal-OSHA /employee involvement and teambuilding
. Continuous improvement / cost reduction specialist
. Lean Manufacturing, Toyota Production System expertise / Six Sigma
Black Belt (GE Plastics)
. ISO 9001 /14001 /18001 /TS 16949 /NSF /FDA / GMP Implementation and
auditing
. Inventory Control, JIT Management, MRP / SAP / Oracle /Syteline Systems
Professional Experience
Gestamp Solar Steel (Greenfield Start-up) 2010-Current
General Manager
Responsible for construction and start-up of 85,000 sft steel fabrication
facility manufacturing steel components for utility scale solar projects.
Manage all operations in roll-forming, CNC Laser, Robotic welding and
assembly. Hired and trained entire staff from administration to shop floor
personnel. Implemented ISO 9001/14001/18001 within the first year. Managed
company growth from 30 employees to 150 in 8 months and sales from 15
million to 80 million in 2 years. Major solar projects managed were the
world's largest requiring strict quality control delivery timelines.
Company also produces parts in the automotive sector in 45 countries with
annual sales of 10 billion.
Otto Environmental Systems
2008-2010
Corporate Quality / EHS Manager
Responsible for implementation, training and maintenance of the company
quality, safety and environmental programs of ISO 9001, 14001 and 18001.
Manage staff of quality managers and supervisors for a 24/ 7 injection
molding operation. Develop and train all employees in Lean Manufacturing,
Environmental and Safety systems. Company injection molds, assembles and
hot stamps refuse, recycling containers and automotive parts for North
America. Injection Molding Machines in the 1650-3500 ton class. Company
recycles over 12 million plastic refuse containers annually.
Hunter-Douglas / Comfortex Division, Phoenix, AZ 2001 - 2007
Plant Manager
Responsible for P&L, administrative and manufacturing operations. Company
manufactures and assembles profiles for the window industry utilizing co-
extrusion/twin screw technology. Compounding of patented formulations.
Plant operations produce on a 24 / 7 schedule with 150 employees.
Coordinate Customer and vendor relations, Production, Maintenance and
Quality within an ISO 9000 format.
Aska Co. (Kyoto-Kasei Plastics), Tumwater, WA (Greenfield) 1994 - 2001
Plant Manager
Responsible for all company operations, purchasing new equipment for
startup division of Japanese owned injection molding plant. Full P & L;
develop policies and procedures for all departments. Organize and implement
ISO 9000/ FDA documentation and training in the Kobe, Miyagi and Kyoto
plants overseas. Perform Safety, Quality, and employee performance audits.
Source and develop customer and vendor relationships. Develop Human
resources for a 24/7 operation. Company molds precision parts for
medical/dental devices and consumer products. Equipment: Nissei, Sumitotmo,
and Arburg in the 50-350 ton range. Class 10000 cleanroom environment.
Microthin Plastics, Chehalis, WA (Greenfield)
Plant Manager
Responsible for the development of all company operations in a start-up
corporation. Purchased all equipment, Hiring of management staff and all
employees, Training of personnel of co-extrusion coating, developed all
policies and procedures for A/P, A/R Purchasing and Quality. Trained
production and Q.C employees in TQM, Cleanroom, Lean Manufacturing, SPC and
ISO 9000 methods and documentation.
Pryor-Giggey Co., Inc., Whittier, CA
Plant Manager, Production Manager, Maintenance Manager- Quality Manager
Manufacturer of Refractory High Temp insulation and coating materials used
in the Glass, Steel and Aluminum industries. Responsible for Production
scheduling and hiring of staff. Batch processing utilizing Hobart, Myers
and Munson machinery. Managed staff of 85 employees.
Education and Training
Business Management,
Golden West College, Huntington Beach, CA
BS Business Management
University of Redding, CA
Professional Development:
National Safety Council - Certified Forklift Instructor
National Safety Council - First Aid Instructor
Toyota Production System- Certified
ASQ - Deming Seminar
ASQ - Quality Auditor ISO 9000 / 14001 / 18001
ASQ - ISO 14001 / 18001 Training and Implementation
Dupont Chemical - Safety Training Observation Program (S.T.O.P.)
GE Polymers - Six Sigma Black Belt certified - 2006