Quality Control Manager

SHAFI ULLAH --- Powder Coating Manufacturing [pic]

***********@*******.***

+92-300-*******; +92-334-*******

Current Address: House 360, Block G-2 Wapda Town Lahore

Permanent Address: (1) Tehsil Essa Khel Dist. Mianwali,Punjab Pakistan

(2) HBCHS Hub River Road Naval Colony Karachi, Sindh Pakistan

EDUCATION:

MBA

BSc CHEMISTRY (bachelor in science)

OBJECTIVE:

To get the challenging position in an organization, where I could use my

skills more professionally and effectively to become challenging and

competitive.

WORK EXPERIENCE:

12+ Years of Powder Coating Manufacturing Experience

from

Berger Paints Pakistan SENIOR MANAGER

POWDER COATING (Current from July 2010)

Jotun Powder Coating Pakistan ASST MANAGER LAB (June2009

to June 2010)

Berger Paints Pakistan ASST MANAGER

TECHNICAL & SERVICES (July 2006 to May 2009)

Oxyplast Protech Chemicals Pakistan LAB CHEMIST (October 2000 to

June 2006)

Currently in BERGER Paints Pakistan Limited as SENIOR Manager Technical

from July2010. Responsible for research & development, production

planning, monitoring quality control process & ISO documentation.

Successfully completed the project of the development of FUSION BONED

EPOXY powder coating in Berger which has been approved in DATA STEEL

PAKISTAN.

Five + years working experience from ' Oxyplast Protech Chemicals

Pakistan' as a 'Lab chemist'. Responsible for Quality Control and

Production of decorative and functional coatings. Got training there

about Lab Procedures, formulation Techniques, Production Process and

testing of FBE for pipeline coatings.

3 years working experience from 'Berger Paints Pakistan 'as a 'Asst

Technical Manager' for the Manufacturing of Powder Coatings. Being a

team leader responsible for raw material planning, production process

control, machine parameter settings, research and development, product

formulations, quality control, and technical sale services.

Approx 01 years working experience in company 'Jotun Powder Coating

Pakistan' as 'Asst Technical/Lab Manager' of Research and Development,

Powder applications and testing. Responsible for Quality Control and

Production of decorative and functional coatings.

SKILLS:

Working Skills- Powder Coating Manufacturing:

Research & Development, Qc inspection, raw material planning, production

planning, technical services to customers.

Research & Development/Quality Control

Product formulations of Polyesters/TGIC and TGIC free, Architectural

Grades for outdoor application, Sahara shades/grit finish, textures &

wrinkle finishes for our door coating, Super Durable polyester, Pure

Polyester dead matt soft silky touch in single shot.

Product formulations of epoxy/polyester: Full Gloss, High Gloss, Reduced

and Semi Gloss Products, light & heavy Textures, Antiques Finishes,

Metallic, Hammer tones, Matt finishes, Automotive coating, Low & Fast

Cure Coatings, UV Coatings for heat sensitive substrates, High Heat

Resistant Coatings.

Pure Epoxy Coating with Substituted DICY, Accelerated DICY; Imidazole

etc having high chemical resistance, Antiques and metallic finishes in

pure epoxy, Zinc rich and pure epoxy primers.

Fusion Bonded Epoxy:

Formulations of various types of FBE products. Fast and slow reactivity

products for various diameter pipes. Normal and high glass transition

state coatings for oil and gas transportation pipes/drilling

tubes/casings. Two and three layer FBE powders having extra mechanical

properties in external layer. FBE for 3-Layer polyethylene coating. FBE

for Internal Pipe Coating with extra chemical and flow properties. FBE

in 2-layer with external grit finish for concrete coating.

Fusion Bonded Epoxy coating application parameters. I.e mechanical

surface preparation, chemical treatment, induction/gas fired heating,

coating application parameters and onsite testing as per ASTM and CSA

standards. Differential Scanning Calorimetery, Cathodic Disbondment,

mechanical testing's etc. Corrosion fundamentals, wetting properties and

adhesive strength of coating in wet and dry conditions etc.

Experienced in Quality Control operating procedures, testing the quality

of raw materials, color matching, in process quality checking, mixers

and extruders operating parameters to get best quality product, startup

and running QC samples, product traceability/batch & lot numbers.

Upgrading the processing. Reducing process time, reducing variations in

finished goods specifications to send best quality product in the

market.

Production

Effective manpower utilization as per availability and requirement to

get maximum out put with minimum of effort.

In-coordination with sales and marketing department for Production

planning on weekly and monthly basis.

Preparation of monthly and annual report for Productivity, improvement

in Productivity and capacity utilization percentage.

Cost Reduction in manufacturing by controlling the wastage percentage,

Scrape control, Power consumption, saving on consumables/packing

materials etc.

In Production have an experience of Managing the production by working

on Forberg Mixers 350 and 500, Mixaco Mixers, Buss Single Screw

Extruders, Chinese twin screw Extruders, Coperion twin screws extruders,

grinding systems ACM 30,20, 15, 10, 5, 2 and Lab R&D sampling lines.

Experience of observing the installation process of five Powder Coating

lines of different capacities in a same plant.

Plant installation and startup.

Powder Coating Raw materials

Detailed knowledge about powder coating raw materials. Experience in raw

stock adjustments, raw material monthly planning as per production

schedule and correspondence experience with the world wide raw material

suppliers. Finding substitutes/alternative sources for raw materials.

Experience about Polyester resins, their flow properties, over bake

resistance, acid values, disabilities, viscosities and glass transition

states. Epoxy resins types and EEW (Bisphenol-A and Novolak types) and

their respective curing agents.

Experience about organic and inorganic pigments regarding their color

index, dispersion, tinting strength, heat resistance, UV resistance.

Iron Oxides, chrome oxides, lead chromates, phthalocyanine, di-azo and

various organic pigments for coatings.

Additives for various types of powder coating finishes, smooth glossy,

textures, wrinkles, matt, curing and accelerating agents, UV protective

agents etc

Treated and untreated Powder Coating Fillers to get the formulations

cheaper and to improve the chemical and abrasive resistance. Natural and

precipitated fillers.

Sales and Marketing

Technical Sale services relating the solution of customer problems,

introduction of new products, presentations.

Developing of products as per customer's specification and market needs.

Professional Courses

Datcolor Color Matching Software

Color Tools Color Matching Software

Fire Fighting & Health Safety Measures (EHS)

ERP (enterprise resource planning)

Effective man power utilization

Management by objective

Performance improvement through team building

Effective presentation skills

First Aid

Effective Role of motivation

Instrument/Equipment Awareness

Spectrophotometer Meter Sf-500

Spectrophotometer Meter -Sf600 Plus

Magbeth Color eye 2180

Magbeth Color eye 7000

Magbeth Color eye 3100

Karl Fischer Mettler Toledo Dl-31

Sartorius MA45 (moisture analyzer)

Powder Coating Related

1-Impact Tester 2-Conical Mandrel 3-Cyelendrical Mandrel

4-Pencil Hardness 5-Scratch Hardness 6-Cupping

Tester

7-Gel Timer 8-Powder Flow Tester 9-Clemen Hardness

10-Persoz Hardness 11-Kofler Hot Bench 12-Gloss

Meter

13-Thickness Meter 14-Specefic Gravity

15-Particle Size Tester

16-Salt Spray Cabinet 17-Humidity Cabinet 18-Buchholz

Hardness

19-Effiency Meter 20-Water Soak 21-Pinhole

Detector

FBE TESTING EQUIPMENT AWARNESS

DSC (Differential Scanning Calorimeter)

CD (cathode dis bondment )

Hot water soak

Gel time

Impact test

Adhesion Test (cross cut)

Particle adjustment (Malvern analyzer)

Surface preparation (grit blasting)

Interpersonal Skills

Communication skill in English and Urdu.

Ability to talk and communicate with the people freely.

Give the 100% of my abilities to my work

Computer Skills

Computer Basics installations, downloading etc.

Microsoft office, windows 98, 2000, XP, Windows Vista

Internet workings, email systems

Oracle based Enterprise Resource Planning

Personal Information

CNIC # 42401-6613103-5

Religion Islam

Nationality Pakistani

Sports Cricket, Snooker, Computer Games

Hobbies Books & News Paper Reading, Internet,

Geographic TV Channels

Marital Status Married

No. Of Children 03 - (01 Daughter + 02 Son)

Skype SHAFI ULLAH 1979

LinkedIn SHAFI ULLAH KHAN

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