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Manager Engineer

Location:
Puerto Rico, TX, 78563
Posted:
October 24, 2012

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Resume:

Luis O. Laboy, PE page * of *

LUIS LABOY, P.E., MBA

Address; 1056 VALLES DEL LAGO, CAGUAS P.R. 00725

Cellular: 787-***-**** ; e-mail – *****.*****@*******.***

OBJECTIVE – SR MANAGEMENT / DIRECTOR

A fully bilingual (Spanish / English) resourceful and team oriented senior manager with over

EXECUTIVE

SUMMARY

15 years progressive experience in Occupational Health and Safety (OHSE) compliance and

Waste Operations management for Fortune 500 bulk pharma, bio pharma operations. Hands-on,

proactive manager with exceptional ability to implement corporate safety operational strategies

(Operational Risk Assessments, SOPs, Behavioral Safety programs), compliance policies, EHS

management systems / KPIs and sustainable operational programs. Uniquely effective in

maximizing operational resources to enhance safety programs keeping sustainable cost

reductions.

Behavioral Safety Program Implementation ● EHS SOP & Training Development

Site EHS Auditing programs ● EHS procedures, checklists and KPIs

Environmental Permitting (EPA / EQB) ● Operational Budget Management-$8MM

EHS Awareness and Information tools ● ISO 14001 / OHSAS 18001 Manager

Supervised and mentored careers for over 30 employees at both exempt and non-

SELECTED EHS

ACHIEVEMENTS

exempt levels (engineers, PhDs, technical and operations associates).

Developed tactical and strategic planning for Utilities / Facilities, OHSE and Waste

Operations areas and managed corresponding budgets (from $6MM to $8MM / yr).

Implemented training programs and SOPs to sustain operational excellence (OHSE

and operational compliance) for site utilities, facilities, waste operations and

manufacturing operations groups.

Successfully procured and negotiated RCRA Part B / Title V / NPDES permits with

EPA Region 2 and PR EQB.

Implemented Process Safety Management programs (per EPA 112r) for a bulk

pharmaceutical plant (Ammonia, Bromine, HCl > 35%).

Successful implementation of LOTO program (tagging, SOPs and training) which

received excellent reviews from PROSHA during a 2010 inspection.

Implemented a safety culture shifting “Behavioral Safety” audit program for all site

personnel w. excellent results (3 yrs without OSHA recordable or time lost accidents

as of Aug 2012).

Implemented site EHS awareness and information tools to increase safety culture

knowledge and awareness at all organizational levels.

Reduced site water consumption in over 9 million gallons / year.

Luis O. Laboy – PE – MBA page 2

EMPLOYMENT AMCOR PACKAGING, Cayey, PR 2008 – YTD

HISTORY

EHS / Water Utilities and Facilities Manager: Manage EHS programs for an ISO 14001 /

OSHAS 18000 Certified plant. In charge of H&S programs including (but not limited to)

LOTO, MMI, Aspects and Hazards assessment, Chemical Safety (MSDS), PPE, Hearing and

Respiratory Protection, etc. Manage the site Emergency Response Team and ERT program.

Implemented Behavioral Safety program with 95% employee participation. Manage and

train contractors that provide facilities maintenance and repair services (plumbing, electrical,

HVAC, roofing & painting), recycling and waste disposal for the site. Manage contractor

training and certification program. Implemented fall protection initiatives to improve work at

height safety at the site. Lean Manufacturing. Green Belt trained. Participated and led

Kaizen and 5S events to reduce production / maintenance wastes and improve energy

efficiency. Procured implementation of several improvement initiatives derived from these

Kaizen and 5S events. Implemented SPC controls at water utilities chemical parameter

levels. Currently celebrating 3 yrs without OSHA recordable accidents as of Sept 07, 2012.

AMGEN Manufacturing LTD, Juncos, PR 2005 – 2007

Managed technical staff to provide environmental compliance

EH&S Senior Manager:

(RCRA hazardous, bio-medical, PRASA, EQB air emissions, EPA NPDES, SPCC, NSPS,

PR SWA recycling and waste minimization programs). In charge of contracted companies

that provided hazardous, non-hazardous waste and recyclable materials management for the

facility. In charge of environmental training, environmental permit negotiations and waste

management requirements for construction companies contractors involved in facility

expansion projects. Participated (w. Corporate Sr management) of expansion project

negotiations with PRIDCO.

LILLY Del Caribe, INC, Mayagüez, PR 1992 – 2005

EC Utilities / Waste Operations Maintenance and Facilities Manager (1998 – 2005):

Managed environmental compliance, utilities and waste operations staff (10 professionals

and 18 operators) which provided waste incineration (RCRA TSDF), waste water treatment

plant, waste analytical lab and GMP site utilities for the facility. Managed combined

operational budget of $6MM to $8MM/year for site GMP Utilities (USP water, Nitrogen),

and WWTP/Waste Management Ops. In charge of instrumentation technicians and

mechanics that provided troubleshooting, repair and maintenance to site utilities, facilities

and waste ops equipment. In charge of external contractors that serviced site utilities,

facilities and waste ops. Engineering management; Managed staff implementing capital

project improvements (25K – 250K) in utilities, facilities and waste op areas.

Luis O. Laboy – PE – MBA page 3

LILLY Del Caribe, INC, Mayagüez, PR (continued)

EMPLOYMENT

HISTORY Engineering management (continued); In charge of the design, construction and

(continued)

commissioning of a liquid waste incineration facility including utilities, process

instrumentation and controls and Delta V BMS system ($10MM). With Safety

Manager, implemented Process Safety Programs (per EPA 112r reg.) for Ammonia,

Bromine and HCl, including community outreach and emergency response programs

associated to PSM.

Environmental Compliance Manager (1995 – 1998): Managed environmental compliance

staff (4 professionals and 1 AA) providing permitting and compliance support (RCRA

TSDF, Air Permitting, NPDES, PRASA, SWA, PREQB) to the facility. Managed

compliance training program and SOPs for the site.

Project Engineer (1992 – 1996): Managed and implemented several capital projects including

the modification and reconstruction of an API manufacturing facility to introduce a new

pharmaceutical bulk product. (2.5MM) including process control instrumentation design and

BMS control system implementation (discrete PLC control system for each production tank

and ancillary equipment). Managed external design (Edwards Engineering) and construction

company (Flour Daniels) contractors. In charge of equipment commissioning and validation

process (External Contractors).

MCGAW, INC, Sabana Grande, PR 1991 – 1992

Provided process engineering support to blood

API Process / Project engineer:

transfusion aid API. Completed equipment improvement, instrumentation and process

controls projects. In charge of used water site discharge process. Implemented pH control

system for site discharge outfall.

Masters in Business Administration

EDUCATION

University of Turabo – Gurabo P.R.

Science Bachelor in Chemical Engineering

University of Puerto Rico at Mayagüez

LICENSE Professional Engineer Lic. # 12703



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