Carl E. Simmons
** ******** **** • Vilonia, Arkansas 72173 • 501-***-****
*********@*****.***
MAINTENANCE OPERATIONS LEADER
Building & Leading Efficient & Quality-Driven Technical Management Operations
Results-driven Operations Management Leader with extensive experience in the planning,
development, staffing and management of multisite technical maintenance operations. Championed
the development and implementation of automated technologies, and the streamlining of processes
and systems to boost productivity and reduce operating costs.
CORE COMPETENCIES
Strategic Planning ● P&L, Budgeting & Reporting ● Procurement Operations
Contract Negotiations ● Logistics Planning ● Inventory Management
Asset Management ● Quality & Performance Improvement ● Supplier Sourcing Customer
Management ● Multisite Operations Management ● Cost Reduction
SAP, ASTM, AHTD, MSHA, OSHA & DOT Compliance ● Safety Management
Production Management ● Staff Recruitment & Training ● Change Management
PROFESSIONAL EXPERIENCE
WELSPUN HFW 2013
Pipe mill manufacturing 6” – 20” certified
General Mechanical Supervisor
• Oversee all maintenance operations.
• Accepted full responsibility of machine shop.
• Oversee 4 supervisors with 4 millwrights per team.
• Mentored new millwrights and monitored there progress within the program.
• Worked directly with engineering on all new machine designs and modifications for the
facility.
• Prototyped new tooling for the plant to move pipe without touching the pipes.
• Develop maintenance budget and personnel requirements.
BAYOU WELL SERVICES, Grand Cane, Louisiana 2011 – 2013
Well site support provider of state-of-the-art equipment and a dynamic workforce
Refurbish Operations Manager/Maintenance Manager
• Recruited to oversee a maintenance operation comprised of 45 mechanics, 6 electrical
technicians and 4 field mechanics performing work over rig repairs and the rebuilding of
QSK45, 50 Cummins, Alison 9,000 series, Caterpillar twin desk transmission, MTU V12s,
SPM and Gardner Denver power ends.
• Accepted full responsibility for budgeting, logistics, performance management and the
maintenance of frac units/tractors, blenders, hydration units, backside pumps, water transfer
equipment and sand chiefs.
• Reassigned to Houston in May 2012 to establish a remanufacturing operation from the
ground floor.
• Instituted operating procedures, staffing and training protocols, design engineering and
machine manufacturing systems and R&D for frac units and down hole tools.
CUDD ENERGY SERVICES, Vilonia, Arkansas 2009 – 2011
Provider of technical and specialized oilfield services to E&P companies…a subsidiary of RPC, Inc.,
publicly traded on the NYSE
Maintenance Supervisor
• Functioned as second in command within the coil tubing services division with full
responsibility for a team of 25 mechanics and operators performing maintenance repairs.
• Instituted a preventive maintenance program that reduced equipment downtime by 46%.
Carl E. Simmons Page Two
PROFESSIONAL EXPERIENCE (Continued)
SIMMONS PLASTIC INJECTION/MOLD & DIE, INC., Vilonia, Arkansas 1998 – 2009
President & General Manager
• Acquired an underperforming tool and die business, and assumed full P&L and operating
leadership for strategic business planning, sales and marketing strategy, customer
development and retention, engineering design, staffing (35), training, performance
management, quality control and financial reporting.
• Introduced AutoCAD and Inventor software, new engineering changes, tooling designs and
production automation to reduce labor costs and increase product offerings.
• Established a plastic injection facility to expand customer base, and relocated the facility from
Little Rock to Vilonia.
• Grew business from $400,000 to $5 million in annual revenue.
JA RIGGS CATERPILLAR COMPANY, Little Rock, Arkansas 1982 – 1998
Exclusive Arkansas Dealer of Caterpillar Equipment…sells, services, leases and rents Caterpillar
machinery and used construction equipment
Sixteen-year career highlighted by increasingly responsible positions. Extensive aggregate
experience in the repair, rebuild and fabrication of jaw and eccentric rock crushers.
Manager, Machine Shop Hydraulic Power Division (1985 – 1998)
• Promoted to provide P&L and operating leadership for the hydraulic power division comprised
of 50 employees performing machine, welding, hydraulic and engine remanufacturing and
repair.
• Assumed divisional responsibility for strategic planning, budgeting, staffing, training,
production planning, material/equipment procurement, operating procedures, testing, safety,
quality control, performance management, process improvement and reporting.
• Designed hydraulic testing units for pumps, valves, gauges, cylinders and high pressure
pipes; honing machine for hydraulic cylinders, and drilling heads; and fixtures and electronics
for the oil and gas industry.
• Developed and instituted training, education and certification programs.
• Led division’s expansion into other markets to include aerospace (Patriot Missile) and
automotive (Pirelli Tires).
• Grew division from inception to $35 million while maintaining a 52% gross profit margin.
Hydraulic Shop Supervisor / Machinist (1982 – 1985)
• Recruited as a Machinist and advanced quickly to Hydraulic Shop Supervisor to establish the
first remanufacturing facility for heavy equipment components.
• Sourced and procured machining equipment, developed standard operating procedures,
implemented a safety training program, hired/trained a team of machinists and
identified/cultivated a customer network.
EDUCATION & CONTINUING PROFESSIONAL DEVELOPMENT
Caterpillar Management Training Program (600 hours)
OSHA & Safety Training • Heavy Equipment Operations • Machine Shop Supervision
Work Over Rig Repair • Coil Tubing Maintenance • Diesel Mechanical Troubleshooting
Dale Carnegie Sales Training
Graduate, Pulaski Technical School, Pulaski, Illinois