Engineer Quality Control
Resume:
Ayhan SAYER
Pittsburgh, PA, 15236 **********@*******.***
Summary: Process and foundry engineer with experience in heavy industry.
Innovative and creative with computer expertise and ability to
tackle difficult assignments by breaking them down to workable
projects.
Experience: BIRKAR LLC T/A PITTZARELLA. -Pittsburgh/PA 2005-
Present
Owner -Founder
. Held full planning, operating, accounting, purchasing, marketing,
advertising, and budgeting and H&R responsibilities.
. Responsible for all aspect of in-store employment (hiring,
training, coaching and termination) and coordinate with managers
and employees in scheduling all shifts, optimizing time space and
instructional needs of employees.
. Award Winnings from Trib Total Media "2011 Bronze awards Best
Pizza shop at South, 2011 Best Pizza shop in Bethel Park, 2012
Best hoagies in Bethel Park."
. Grew business from 50% margins after second year.
. Improved management/labor and reduced employee turnover rate by
110%
SAYER WELDING & MACHINERY Ltd. -Turkey 1992-2004
Member of the Board of Directors
. Investigated the new developments and technologies in welding and
structural construction fields for the family business; attended
national and international welding, construction and manufacturing
expositions and, networked for the expansion of Company's
distributor and supplier base.
. Coordinated new projects and prepared the work assignment
structure. Wrote the technical specifications for the acquisition
of major used equipment and supervised the budget and cost control
activities.
. Supervised the Company's product development as well as the
development of out sourced components to lower the over-all cost.
DEMISAS A.S. IRON CASTING -Turkey 2000-2001
Process and Foundry Supervisor
. Performed process and foundry engineering duties for casting and
foundry cells that included data collection and statistical
analysis using SPC. Primary job duties included the development
of time/temperature models for the foundry and casting operations,
data collection and analysis for day-to-day problems inside the
shop.
. Increased the productivity and profitability of the company by
optimizing the tap temperatures for a 10 t/hr hot blast cupola, a
18 t/hr electric holding furnace and two 1.5 t/hr induction
furnaces based on the burden chemistry and pig iron content thus
enabling the use of more scrap.
. Supervised the melt shop operations and the inspection of molding,
castings.
. Worked with the Quality Engineering Department to resolve
technical issues.
Foundry Foreman 1993-1996
Managed Molding is carried out by two DISAMATIC Molding Lines with
automatic stream inoculation and induction heated pouring furnace
equipped with laser pour unit. As managed molding goes on,
periodical tests are carried out by means of various techniques
such as thermal and spectral analysis, ensuring all conditions met
highest quality standards.
. Managed 25 employees in the melting, foundry, molding and casting
departments.
. Worked on the hot blast cupola, holding and induction furnaces.
Work on material testing processes such as mechanical testing,
metallographic examination and spectral and chemical analysis spouse
to under procedure.
. Worked with quality control department sac as metallographic
sample preparations and microstructure analysis, grain size
measurement and cleanliness evaluation.
. Work with the "DISA 2013" work process of sand calibration in the
laboratory as a tim. Managed on testing laboratory sand rammers,
compression, flow ability, mold ability, moisture, AFS sieve,
active and dead clay determination analysis.
Education: Master of Science in Engineering Management
June-2004
Robert Morris University, Pittsburgh, PA
Bachelor Science in Metallurgical Engineering
June-2000
Yildiz Technical University, Istanbul, Turkey
Junior College in Casting Program June-
1993
Anatolia University, Bilecik, Turkey
Projects: ISO 9000 Foundry Procedure Preparation for Umit Casting Inc.
Marketing Strategies for Ford Taurus.
Cost Estimation of Demisas A.S.
Project Management at Relocation at Hussey Copper Corp.
Database Increased for Sayer Welding-Machinery Ltd.
Skills: Testing: Hardness, Tensile, Fatigue
Microscopy: Optical microscopy, digital image analysis, sample
preparation, result interpretation
Thermal Processing: Heat-treating of Ferrous and Nonferrous Alloys,
Metal Foundry, Casting, Welding (ARC, MIG, TIG)
Experimental: Design of Experiment
Computer: Microsoft (Word, Excel, Power Point, Access, Project
Management,), Image Pro-Plus 4.5 with materials Pro-Analyzer.
Professional
Members: ASM International
AWS, American Welding Society
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