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Engineer Quality

Location:
Portland, MI
Posted:
September 08, 2012

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Resume:

***** ****** **.

Portland, MI *****

616-***-****

***********@*******.***

Daniel F. Peterle

SUMMARY OF

EXPERIENCE

. Experience with several manufacturing and assembly

processes such as hot forming, super plastic forming,

stamping, plastic mold injection, plastic welding, end

forming, swedging, vacuum heat treat, machining, laser

cutting and welding.

. Customer Launch experience with several Automotive,

Heavy Truck, Aerospace and Defense OEM's including Ford,

GM, Chrysler, Nissan BMW, Northrop Grumman, Pratt

Whitney Canada, Bombardier, Freightliner and Navistar as

well several tier one suppliers (Benteler, Tenneco,

Bosch, ACH, Ebersp cher, Titan X, Tusas and Dutch Aero).

. Familiar with Ford Covisint, Ford GPIRS system, GM

Supply Power / GQTS, Northrop Grumman Oasis, Bombardier

and Pratt Whitney Canada Portals

. Strong working knowledge of GD&T, Measurement Systems

Analysis and process control.

. Knowledgeable in Problem Solving, Root cause analysis

and Corrective action.

. Active involvement in APQP, PPAP/FAI, and Sub-supplier

development and PPAP/FAI approval

EDUCATION

2007 Bachelor of Science, Quality Engineering Technology

Ferris State University

2005 Bachelor of Science, Manufacturing Engineering Technology

Ferris State University

2002 Associates, Manufacturing Tooling Technology

Grand Rapids Community College

TRAINING

Manufacturing Principles- Grand Rapids Community College

Advanced Lean Manufacturing- Grand Rapids Community College

PPAP (4th edtion)- Grand Rapids Community College

Core Tools for Quality- Grand Rapids Community College

GD&T- Level 1- Grand Rapids Community College

Lean Manufacturing- Grand Rapids Community College

CERTIFICATIONS

Certified Quality Engineer, ASQ

Six Sigma Greenbelt, ASQ

Certified Quality Auditor, ASQ

EXPERIENCE

September 2010 to Barnes Aerospace

Present Lansing, MI

Manufactures and maintains complex components and

assemblies for aircraft engines, airframes and land-based

industrial gas turbines.

Quality Engineer

. Prepares First Article inspection packages for

customer approval

. Perform review of contracts, purchase orders,

drawings and specifications

. Prepares inspection method sheets describing operator

required inspection to ensure customer requirements

are met

. Assists in risk analysis assessments during the

quoting phase

. Completes corrective actions for customer and

internal escapes in order to prevent reoccurrence.

. Investigate internal and external quality problems to

reduce scrap and improve delivery

. Conduct internal audits to verify internal quality

systems

. Knowledge of Digital Product / Model Based Definition

. Knowledge of AS9100 Rev C requirements

. Acting Supplier Quality Engineer for Barnes Aerospace

Lansing Division

o Supplier NCR reduction

o New supplier auditing and approvals

o Maintain approved supplier database

April 2008 to Mann and Hummel USA Inc

September 2010 Portage, MI

Designs and manufactures automotive components including

complete air induction systems, intake manifolds, surge

tanks and washer reservoirs, oil and fuel modules and

filter elements for all major North American and European

OEMs, as well as most Asian car manufacturers.

Quality Engineer

. Participated in first global launch of AIS sound

induction tube for 2010 Ford Mustang GT. Received

outstanding contribution award for success and speed

to market for launch of new technology.

. Request & monitors all layout activities to ensure

conformity to requirements and timing.

. Prepares & maintains control plans & inspection

instructions.

. Compiles and coordinates all required AIAG PPAP or

customer specific product approval documentation

. Participates in design review, feasibility, FMEA

Development and error proofing

. Responsible for gauge design and implementation to

ensure customer requirements are met.

. Lead cross functional teams to solve internal and

external quality problems

. Tracks and follows up on supplier quality pre-

planning

o Responsible for supplier PPAP approval

o Determines supplier dictated critical to quality

and pass thru characteristics.

o Reviews supplier corrective actions for

effectiveness

. Member of a team which earned GM supplier of the year

award

May 2004 to Pridgeon and Clay Inc.

April 2008 Grand Rapids, MI

Value-added manufacturer and supplier of stamped and fine

blanked components for the automotive industry

Process Engineer

. Using cost justification, accurately and efficiently

select the required components, automation, and

controls for machine building/automation.

. Review/participate in the actual packing of product

within the manufacturing environment to implement

leaner methods such as pack at the press, pack into

customer totes in secondary and stamping operations,

and pack at wash operation.

. Incorporate sensors and other measurement technology

into new and existing processes to improve quality

and/or productivity.

Quality Engineer

. Solve quality related issues via problem solving and

process improvements

. Participate in new project planning, PPAP

submissions, and production launch.

. Develop PFMEA's, including risk prevention number

reductions, control plans, process flows, and PPAP's.

. Perform timely review and disposition of non-

conforming material.

. Champion effective corrective action for customers

and internal concerns (root cause, corrective action,

verification, and prevention).

. Develop and maintain customer relations

. Provide assistance to error-proof processes and

systems through 8-D and 5-Why problem solving.

. Present quality and process key metrics on a monthly

basis

. Support supplier quality activities

. Maintain the employee suggestion system

. Own quality-related goals and drive improvement to

key metrics

. Completed Six Sigma greenbelt project resulting in a

savings of $37,617.

May 1998 to Meijer

Present Lowell, MI

Grocery Team Member

. Team Member of the Month-2003.

. Orientation and training of new employees

. Organize and maintain inventory levels.

ACCOMPLISHMENTS

. Phi Theta Kappa Honor Society -2yrs

. Vice President-Society of Manufacturing Engineers

(SME)

. Dean's List-Grand Rapids Community College-3yrs

. Dean's List- Ferris State University- Summer 2004

. Recipient of the following scholarships:

o Michigan Merit Scholarship

o Lou Bare Memorial Scholarship

o Ferris State Transfer Academic Scholarship

o GRCC Foundation Scholarship

o ASQ Joseph Juran Scholarship

o Scott Anderson Memorial Scholarship

o GR Spring and Stamping Scholarship



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