Louis Brevetti
Wolcott, CT 06716
Cell 203-***-****
Home 203-***-****
RE: Plant Mgr. Position
Whom it may concern,
I am very excited about the position at your company. I am proud of
the background and experience that I will bring to your organization to
help it achieve and realize its maximum potential. As Director of
Operations for several companies, I have been directly responsible for
Domestic and International operations as well as recognized and honored by
3 different professional organizations during the last 17 years for
outstanding commitments to the success of the organization, company, and or
its members. I have written an MMBO (Manufacturing Management by
Objectives) seminar and have taught this philosophy to companies in USA,
Germany, Ireland, and Mexico. The MMBO programs success was anchored by my
excellent motivational skills and its philosophy of everyone has what it
takes to be successful. These proven skills have achieved company goals and
objectives that have led and motivated teams to new levels of achievement.
I will arrive at your organization with a proven and substantiated
record of success and motivational skills in contract negotiations,
customer and employee relations, increase in efficiencies, establishing
quality standards, ability to motivate existing staffs to new levels of
achievement, create new staffs, on time deliveries, increase throughput,
equipment uptime, product & equipment yields, increase margins, purchase
price variances, substantial gains in profitability and new product
development. All of these have been achieved in companies that were
revived, reorganized, and or needed growth in manufacturing and
distribution. I will generate strong and sustainable performance results
while focusing on direct & indirect labor and professional employees. They
will all benefit from my extensive background and accomplishments utilizing
the MMBO program. This program empowers employees to attain their own
success within the organization while securing their commitment to the
organization, which in turn, will drive the company's profitability to
maximized success.
I have experience in the following industries: paper production &
manufacturing, printing, bindery, foil stamping, home d cor, giftware,
publishing, ferrous & nonferrous metals, casting, rolling, slitting,
drawing, stamping, architectural metals, rubber, automotive components,
computer hardware and product distribution.
I will spend half of my time on the floor with the direct & indirect
labor force and the other half with the professional staff. I believe that
all leaders should lead by example, not by request. This belief gives me
the ability to lead, motivate, and manage people to extreme performances. I
emphasize to all employees that I will not ask them to do anything that I
will not do myself. I develop a true team effort that is eventually given a
Mission Statement that supports the vision and mission of the company. I
have developed win - win relationships that produced systems, processes and
quality standards that supported customers, owners, suppliers, and
employees at all levels. My strong computer skills support objective
communication reports which enhances my ability and my staffs to
communicate at all levels, the goals and their maximum potential.
These achievements will all be accomplished through my strong
interpersonal skills and hands-on work ethic. We will foster a far reaching
commitment from our professional and direct & indirect labor employees. The
team will be anxious to demonstrate their skills and abilities to work as
successful team members which will culminate into a universal organization-
wide commitment & success. There is an old saying "you can't argue with
success" which I believe is true as long as all feel the success.
I am ready to go to work and am looking forward to meeting with your
company to discuss your opportunities.
Thank you
Louis J. Brevetti
11-28-11
LOUIS J.
BREVETTI
72
Harrison Dr
Wolcott, CT. 06716
203-***-**** or
Cell 203-***-****
Director of Operations with strong managerial and organizational skills.
Extensive background in all phases of manufacturing and product
distribution. Looking for a position that can further utilize my industrial
acumen and extensive hands-on experience.
New York Graphics Society, Norwalk, Ct.
Manufacture & Distributor of wall d cor products
General Manager of NYGS Corp. 2006 to 2011
P & L responsibilities for the Manufacturing, Warehousing and Distribution
of Giftware to over 3540 retailers in USA and Canada. Annual sales of
$19,500,000. Direct reports, 3 foreman, 1 human resource, 3 customer
service, 1 materials control, 1 Ind. Eng., 2 order fulfillment, and 1
facility. Operational Manpower, 82 direct & indirect labor, 2 shipping, and
8 order processors.
. Developed an MMBO team and initiated an MMBO program ( Mfg. Management
By Objective)
. MMBO team developed comprehensive bank of historical operating data to
establish cost centers and their effect on the P&L. Identified &
quantified high profile areas of operation and implemented objective
goal planning in Direct Labor, Indirect Labor, staffing, equipment,
and facility with monthly reports.
. Developed a Pareto listing of the high profile objectives. Product
margin, product development, order fill rate, and global out sourcing
showed significant opportunity for substantial increases in margins
. Product margin was determined and cost centers were all reviewed as to
process restrictions. Using a "what if" approach we identified 6
potential direct labor operations with speed, feeds and quality
restrictions, 5 of the 6 operations yielded 19% improvement and a
$66,500 /yr savings.
. Product margin was increased by redesigning an integrated assembly
line to 4 balanced work centers. They were connected to accumulators
that would allow servicing as manpower from the department was made
available. This allowed each cost center to maximize individual
production advantages but maintain the advantages of an integrated
inline process. Increased productivity 29%, yielded a $121,000 / yr.
savings and increased product throughput by 25% which contributed to
an overall 13 % increase capacity.
. Introduced Negative Fill Rate Live Order exception report which
identified abnormal order patterns.
Allowed rapid adjustment to whip on an item specific basis, and
improved order fill rate from 94.5% to
98.3% with a net sales increase of $266,000 /yr. and improved on
time delivery from 91.5% to
99.7%. This decreased customer charge backs by $109,000/yr.
. Identified and introduced a new product to compete with a China supply
chain item. During a two year period a new product was designed and
met all mfg cost targets. It has catapulted annual sales from $6.8
million to $18 million /yr. and still growing. We matched the cost
from China and gave all customers a delivery time of 4 weeks. This
reduced order lead time for orders from China by 8 weeks. The
product, took two years to develop a process that would reduce the
cost to be competitive with all competition and still made in USA with
a 44% margin. Contribution to the Gross Profit $6,321,000 /yr.
. Increased throughput by 52% at Artbeats and 41% at NYGS. This reduced
our facilities requirements at two separate divisions significantly.
It gave us two options, reduce our facilities requirement at each
location or combine operations into one facility and get benefits of
reducing facilities and manpower by taking advantage of common
services and management of both divisions. "Course taken" closed one
facility, this gave us a net savings of $423,000/yr. We also reduced
our common manpower services by reducing 2 customer service, 1
foreman, 2 packers, and 4 Direct Labor savings of $190,000/yr.
. Reduced credits by 65%. Created a Pareto listing by customer and root
cause of credits. Found that most credits were being given without
resolution and that the quality expectations by each customer were
significantly different. The study indicated that some of claims were
invalid while others had opportunity of resolution if they were
properly assessed (Zero Targeted). Generated savings of $76,050 /yr.
Artbeats Div. of NYGS Bridgeport CT.
Manufacture & Distributor of wall d cor products
Director of Operations Artbeats Inc. 2005 to 2006
P & L responsibilities for the Manufacturing, Warehousing and Distribution
of Wall D cor, to over 1500 retail stores in USA and Canada. Annual sales
of $4,800,000. Direct reports, 2 customer service, 1 materials control, 1
Ind. Eng., and 3 foremen. Operational manpower, 27 direct & indirect labor,
3 order pickers, and 1 Shipper,
. Developed and initiated an MMBO program (Mfg. Management By Objective)
. Increased gross profit from 18% to 42.7% first year contribution an
increase of $1,267,200
. Developed historical operating data to establish cost centers and
their effect on the P&L. With new monthly reports we identified &
quantified high profile areas of operation and implemented objective
goal planning in Direct Labor, Indirect Labor, staffing, equipment,
and facility.
. Implemented a Direct Labor reporting program by MMBO cost centers.
Increased productivity immediately and enabled us to track cost by SKU
& cost centers
. Implemented a Mfg. Routing program and cost center buckets. This
generated performance levels and assisted in established daily goals
and monthly performance goals. The pursuit of these goals ultimately
reduced Direct Labor head count from 42 to 27 for a savings of
$451,400 /yr.
. Increased order fulfillment from 87% to 99.4%. Increased annual
dollars shipped by $477,000 and an increase contribution to the Gross
Profit of $200,592 /yr.
. Reduced an integrated assembly line to counter balanced work centers
with take up conveyors, element balancing and detailed man machine
analysis. This increased throughput, allowing faster inventory
replenishment cycles, reduced labor contribution, standard cost, and
increased inventory turns.
. On time delivery increased from 75% to 99.8%. Reduced Customer Service
heads from 4 to 2 with a
savings of $90,000 annually and increased shipment dollars per mo.
(the amount increase is expressed in
other categories)
. Implemented a salesman compensation program based on margin dollars
sold. Increased sales on high margin SKU's which in turn increased
gross profits for the year by 11.2%. This increased the Gross Profit
$125,204/yr. after commissions
. Implemented Purchase Price Variance reporting program in to an MMBO
profit center
This generated the 1st year a 9.1% negative Purchase Price
Variance. Increased contribution to Gross
Profit $204,658 /yr.
. Due to 6 loss time accidents and 27% increase in Workmen's Comp. Ins.,
we introduced an OSHA Internal Safety certification program. The first
year we had no lost time accidents and only 2 OSHA log reports.
. Developed a Quality is Free program which was given to all employees
in a 2 day seminar written by me.
This generated 3 significant quality improvements, reduced Big Box
Customer claims by 91% or $$221,500 in first 12 months.
and reduced packaging cost by $.92 per order.
H.G. Caspari, Seymour, & Beacon Falls, CT.
Manufacturing of gift an office products
Director of Mfg. & Distribution 1989 to 2005
P & L responsibilities for the Manufacturing, Warehousing and Distribution
of Home D cor products to 8,550 retail outlets world wide. Annual sales of
$36,000,000. Direct reports, 1 Plant Manager, 6 customer service, 1
purchasing, 2 engineering, 2 materials, and 1 human resource. Operational
Manpower, 72 Direct Labor, 6 indirect, 4 foreman, 7 Order Pickers, 2
schedulers, and 2 clerical.
. An MBO program was redesigned and called M&MBO (Management &
Manufacturing by Objective). It was completely implemented in 2.5
years. Identified & quantified high profile areas of operation and
implemented objective goal planning in Direct Labor and Indirect
Labor, staffing, equipment, and facilities with monthly progress
reports.
. Increased order fulfillment from 86% to 98.9% and on time delivery
from 78% to 98%. Implementing JIT
scheduling, cycle inventory program, real-time order data, and
increased inventory turns on an SKU level from
2.8 to 8.6. This generated a savings of $1,600,000 /yr.
. Developed an Order Pick and Pack Bonus Plan for Direct Labor personnel
and an indirect bonus pool tied to the Direct Labor performance. This
eliminated the operation of a second shift and generated a 36% labor
savings and a savings of $280,000/yr.
. Developed shop floor Labor reporting program in combination with a
quarterly Manufacturing Direct Labor
Bonus Program. It generated an increased productivity of 34% and
generated a savings of $848,933 /yr.
. In 1996 successfully installed an AS 400 computer system. Increased
Customer Service levels with real-time
order status details and same day accounting records. This
generated a monthly P&L statement within 2 days.
. Developed integrated inline manufacturing equipment balanced to a 2%
variance
This reduced cost centers from 11 to 4 and increased throughput 26%
and reduced cost 27% in related cost centers. This generated a savings
of $160,000 /yr.
. Purchased a Desk Accessories Mfg. Plant, located in New York City.
Managed it onsite for 13 months, moved the facility to Ct. and in less
than one year the order fill rate went from 83% to 99.3% and reduced
overall operating cost 63% and generated a savings of $531,000 /yr.
. Developed an Asian importing division. Integrated our domestic designs
with Asian manufacturing and marketed an Office D cor line that would
be consistent with big box customers pricing strategies. This division
contributed an additional $4,500,000 dollars in sales the first yr.
. Developed routing and customs clearance procedures with our
International Freight Carriers and US Customs for Asian shipments.
Reduced our Air Shipments transit time from 5 days to 3.5 days and our
dock time from 6 days to 3.5 days. This reduced process time was very
instrumental in securing two Big Box retailers.
. The M&MBO program focused on the Quality is Free concept and allowed
us to pin point quality deficiencies using the drill down procedure on
all quality failures. This ultimately eliminated the need for
dedicated personnel for quality assurance and also strengthened our
order fulfillment performance and on time delivery. The savings after
first year was $47,000 /yr.
1986 - 1989 AIRPAX CORPORATION, CHESHIRE, CT. Division of North American
Philips;
Mfg. of stepper motors, electronic linear actuators, & small electric
motors. Customer base Big 3 auto and computer hardware industry.
Director of Engineering 1987 to 1989
Managed the Engineering Dept. Direct reports, 4 tooling, 3 machine design,
9 machine fabrication, 4 facility maintenance, 6 manufacturing
engineering, 4 industrial engineering, 2 quality assurance, and 1
management training seminar aid.
. Identified and implemented a $2,300,000 plant-wide cost reduction
program.
The first year results totaled $2,110,000. Major contributors were
purchase price variances, automation,
developed in house plastic injection molding process, developed
high speed stepper motor winding
process and a quarterly direct labor performance review process
that was fueled by a direct labor bonus
program.
. Developed and implemented a 46% capacity increase. This capacity goal
was a stepping stone to becoming a Preferred Supplier with General
Motors. It was completed in a nine-month period and was done with
automation, various industrial engineering techniques, including
redesigning product to meet automation needs, and a 99.6% vs. 81.4%
line balance improvement on existing lines.
. Implemented a management training program with a focus on leadership,
organizational skills, deductive reasoning and zero targeting. Teams
from this seminar responded with a positive 9.6% direct labor variance
and an 83% to 91% Direct on Direct labor improvement.
. Identified and eliminated a customer quality complaint that had not
been resolved for five years. This resulted
in General Motors increasing our orders by 7% or $1,550,000 for a
12 month period.
.
Industrial Engineering Manager 1986 to 1987
Developed and Managed an Industrial Engineering Department responsible for
the documentation of manufacturing processes and their associated costs.
Reported to the Divisional Comptroller for North American Philips Corp.
Direct reports, 9 Industrial Engineers and 2 data recorders.
. Developed a nine man Industrial Engineering department in three
months.
. Installed 18,000 manufacturing routers and standard cost files in 2
yrs., 8 months ahead of schedule.
. Identified and implemented a manufacturing Direct Labor savings
program of $610,000 /yr.
. Developed an in house auditing team and identified $1,400,000 /yr. of
errors in technical cost
reduction reporting from previous year's team.
1983 to 1986 Heritage Architectural Metals, West Haven, CT;
Manufacture of metal products for the commercial building industry.
Executive Vice President of Operations 1983 to 1986.
P & L responsibilities for Manufacturing and Field Installs. Annual sales
of $21,000,000 /yr. Direct reports, 1 Mfg. Manager, 2 customer service, 1
H.R., 2 purchasing, 1 materials planner, 3 offsite field superintendents,
1 engineering manager, 9 engineers, and 1 quality control. Operational
Manpower 121 direct labor, 6 indirect, 3 foreman, 9 engineers, 2
schedulers, 1 customer service, and 2 clerical.
. Developed and implemented a "Quality is Free" program and reduced
field installation down time by 34%.
Savings $570,000 /yr.
. Implemented a professional employee objective review program. Reduced
engineering department by 18%
. Savings $80,000 /yr
. Successfully negotiated a United Iron Workers labor contract, no
increase in wages and a 4.3 % increase in
Benefits cost to company ($90,300) /yr.
. Developed standard data sheet metal sheering patterns by creating a
gang layout before each schedule.
This increased material yields by 13%, and reduced labor by 29%.
Material savings $253,500 /yr., and
labor savings of $15,500 /yr.
. Generated a 12% - Purchase Price Variance of raw material. Savings of
$630,000 /yr.
. Implemented MOB (Mfg. By Objective) Direct Labor performance review
and successfully negotiated it into
the union contract. Net results, increased productivity by 14%
with no increase in wages. Savings of
$470,000 /yr.
. Implemented a Management by Objective yearly review process to
Identify next years opportunities
1977 - 1983 RAYBESTOS MANHATTAN CORP., STRATFORD, CT
OEM of the Auto and Heavy Equipment Industry. Products Included brake
cylinders, clutch assemblies, brake pads, transmission assemblies, heat
shields, fire walls, and insulators.
General Manager of Special Friction Products 1981 to 1983
P & L responsibilities for Operations. Annual sales of $18,000,000/yr.
Direct reports, 1 Plant Manager, 2 customer service, 1 purchasing, 2
materials planners, 1 personnel, 1 engineering and 1 Quality Assurance
Manager. Operational Manpower, 149 direct labor, 7 indirect, 2 engineers, 3
foreman, 2 schedulers, and 2 clerical.
. In 1 yr. reduced scrap from a 1980 base of 7.2% to 4.3% YTD. Savings
$773,352 /yr.
. Improved order fulfillment level from a 1980 level of 91% to a YTD
level of 98.2%. Savings $480,000 /yr.
. Improved direct time on Direct Labor from a base of 78% to 89%,
resulting in a savings of $455,000 /yr.
. Developed a Vendor Negotiating Committee with the primary goal of
alternate sourcing for major items purchased and implementing a
Purchase Price Variance goal. This resulted in an annualized Neg.
Purchase Price Variance of 11% and realized savings of $364,500 /yr.
. Restructured the managerial organization with a decrease in manpower
from 20 to 16 office staff workers.
Savings of $160,000 /yr.
. 1982 sales increased 27% and capacity utilization went from 68% to
86%, additional yearly sales $480,699.
. In hearings with the National Labor Board we successfully defended
company's efforts in informing employees of benefits of a nonunion
workplace vs. a unionized company.
. Successfully led the defeat of a union organizing effort by the U.A.W.
Manufacturing Manager of Wet Friction Products 1979 to 1981
Responsible for annualized sales of $51,000,000 per year. Direct reports,
11 Manufacturing Foremen, 2 Maintenance Foreman, 3 Schedulers, 2 engineers,
4 customer service, 2 materials managers and 3 testing techs. Operational
manpower was 515
. Improved Direct Labor utilization from 83% to 91%, which annualized to
a savings of $1,341,976 /yr.
. Improved customer order fulfillment levels from 85% to 96% fill rate,
savings was $1,089,036 /yr.
. Qualified as a Preferred Vendor to the Ford Motor Co. by shipping for
six months without a rejected shipment. Preferred Vendor status
allowed all our shipments to be received and used without any incoming
inspection and or charge back procedures. This was the first time that
any of our divisions were awarded this status.
. Reduced sample making cost by implementing a salesman charge back
program. Reduced annual cost of $2,236,000 to $1,647,000. Savings were
$589,000 /yr.
. Developed and implemented a Purchase price variance goal of 3%. The
team generated a first year savings of $524,000 /yr or a 4.3% negative
Purchase Price variance.
. Reduced Overhead Staffing from 31 employees to 25, Savings of $220,000
/yr.
Engineering Manager of RAYBESTOS MANHATTAN CORP 1977 to 1979
Responsible for the entire Engineering function with emphasis on validation
of present cost, identifying potential savings and implementing a verified
cost reduction program. This position directly reported to corporate the
office in Trumbul Ct. and international consultants Boos, Allen, Hamilton
of Texas. Our products were used in the following industries, auto,
airlines, electronics, heavy equipment, computers, and NASA. Direct
reports, 7 Ind. Eng., 5 Manufacturing Eng, 11 Time Keepers, 3 data
coordinators, 2 cost analyst and 1 Suggestion Program Coordinator
. Restructured entire Ind. Engineering Dept.
. Reviewed every operation in plant of 121 operations.
. Wrote new job descriptions
. Developed std data libraries
. Yield improvement of 7%
. Productivity improvement of 24%
. Eliminated Inspection Dept, reassigned to new dept. called Pack &
Review.
. Wrote a seminar "Productivity and You", this seminar was extremely
successful in the states. Corporate office decided to take in to our
divisions in Germany, Mexico, Ireland, and Japan and then it was made
into a training film for future use.
1975 - 1977 STANLEY WORKS, STEEL DIV., NEW BRITAIN, CT
Processing of cold roll & heat-treated steels. Including slitting, plating,
and pickling.
Executive Management Trainee
This program was designed to develop Executive Managerial Personnel in all
areas of manufacturing operations and sales. Each trainee was assigned to a
Manufacturing Div. They were to work with each discipline in the division
for a period of
3 to 6 months.
. Production control; worked as planner, expediter and inventory control
analyst.
. Industrial Eng.; work measurement, methods, plant layout, developed
standard data libraries, etc.
. Accounting; Accounts payable & receivable, cost reduction auditing,
asset depreciation,
. Sales; sales service, Conn. & Mass. Sales Rep.,
. Plant Maintenance; developing maintenance procedures, developed a
preventive maintenance program and schedules for all machines.
. Purchasing; assisted in the development of a Supplier Qualification
Program
. Manufacturing Management: Assisted Plant Mgr. as Manufacturing Liaison
to the Union.
. Quality Control; Assisted in the development of a statistical quality
control concept.
PERSONAL DATA
Bachelor's Degree in Industrial Technology from Western States College of
Engineering, Inglewood, CA.
H.B. Maynard Institute of Industrial Engineering, Charlotte, North Carolina
Wrote MFG. Management by Objective ( MMBO) "Productivity and You" seminar
MMBO Seminar Manager, National and Internationally (Ireland, Germany, &
Mexico)
Taylor Metallurgical Certification program.
Heidelberg 2 color digital press certification
Thomson Die cutting certification
Quality is Free certification
Statistical quality control
Married, two children
8 yrs. President Pop Warner Football
9 yrs. President of Babe Ruth youth baseball
Head Coach Babe Ruth Wildcats. Winners of "Cooperstown HOF 2003
Championship"