Rocky L. Lozano, Sr.
*** ********** **** . *******, ******* 59715
**************@*******.*** . CELL PH: 406-***-****
Maintenance /Production Manager
Process Improvement . Team Building . Safety Programs
Results-oriented and accomplished Maintenance/Production Manager and
Maintenance Mechanic with distinguished track record driving productivity
while maintaining high safety standards. In-depth understanding of OSHA
requirements; experienced in developing comprehensive training programs.
Exceptional leadership and team building skills; adept at fostering
collaboration and cooperation to meet goals and provide quality products.
Liaise with clients, management, and vendors to align operations with
financial goals and client needs. As a Maintenance Mechanic I worked
closely with my partner(s) to find viable solutions to problems in
production not just fix the breakdown. I am a firm believer in Preventive
Maintenance as it reduces the downtime which reduces production and aids in
the longevity of equipment.
Core Competencies
.Robust .Bio Fuel Processing .Troubleshooting /
Leadership Repair
.Process .Manufacturing .Vendor Management
Improvement Processes .Client Relations
.Strategic .Equipment Operation
Planning
Professional Experience
Gibson Acoustics; Maintenance Mechanic
Bozeman, Montana 11/2012-present
Machine maintenance and environmental equipment repair, welding, minor
machining of obsolete parts for equipment, preventive maintenance,
carpentry, plumbing, and all facets of industrial repairs. I work closely
with machinist in machine shop on any repairs to insure that there is
minimal downtime. Work with Maintenance Manager to improve the facility in
operation and help to find ways to cut costs and increase productivity. Am
scheduled to begin working with Fadal Supervisor to increase my knowledge
of operational process of the Fadal equipment for future repair.
Maintenance Manager/Building Superintendent; A. S. Trust
Great Falls, Montana 9/2008-11/2012
All property related to the trust is under my immediate care. As General
Manager I schedule all maintenance related items such as Boiler repair;
electrical; plumbing; all framing; construction; and remodeling of
approximately 137 units in 3 apartment complexes. Under my care the
profitability of the properties is up 44% and costs down 47%. Efficiency is
up in all areas of operations thru use of radios to communicate with all
personnel, Use of new Monthly Rent Rolls Program developed by myself and
Office Manager, training maintenance staff on procedures so we can do
repairs in house, purchasing new tools and equipment to aid in 24/7
emergency repairs, and re-negotiation of prior contracts with contractors.
By evaluating and observing each vendor I was able to cut costs while
increasing services from new vendors and getting 1 and 3 year contracts.
Allowed competition for contracts that had been assigned to friends for
years; thus saving 15% in labor costs in the first 6 months. In charge of a
4 person team that has the highest regards for safety, productivity, and
efficiency.
Key Achievements:
.Increased overall efficiency
.Increased profitability of operations
.Dramatically reduced maintenance and operating costs
Maintenance/Production Manager, Westfeeds, Inc.
Great Falls, MT, March, 11/2007-09/2008
Manage all aspects of maintenance and production for 5 feed mills in 4
cities; Billings (2 plants), Miles City (1 plant), Lewistown (1 plant),
Great Falls (1 plant); with keen focus on setting up a preventive
maintenance schedule, compliance, productivity, safety, administration, and
efficiency. Over saw all production employees (approx. 67 production
employees, 4 supervisors, and 8 maintenance personnel). Was responsible for
an annual maintenance budget ($275,000), maintain all appropriate safety,
trucking log books, and maintenance documentation. Liaise with existing and
potential customers and advocate customer needs to senior management to
increase quality in our feed products. Foster team-oriented environment and
mentor staff to perform at highest levels. Collaborate with 4 plant
managers to increase production and boost safety. Assist with various
mechanical repairs and oversee truck fleet and equipment. Interact with
various vendors and suppliers; continually research available options to
maximize cost containment and quality.
Key Achievements:
.Developed and implemented company's first safety program incorporating
regular safety meetings and training.
.Spearheaded numerous improvements, including developing new production
reports detailing work hours per ton and tons per work hour, creating truck
logs, and refining workflows to ensure optimum equipment operations
resulting in increased production.
.Analyzed utilities usage to determine cost saving opportunities.
.Promoted a team atmosphere by uniting personnel into a functioning
productive team
.Incorporated maintenance logs to keep track of causes of downtime
.Started a P.M. schedule which in turn reduced operating costs and reduced
downtime
.Developed a parts catalog of parts from unused, or multiple items and
turning it into a network of inventory for all the plants to use from 1
central location, thus reducing downtime and reducing operating costs.
.Board of Directors gave the highest commendations for work, ideas, and
cost saving measures.
Shift Supervisor, Louis Dreyfus Commodities
Claypool, IN, 4/2007-11/2007
Supervised the building of the world's largest Bio-diesel plant staffed by
4-11-member team performing all operations. Established and tracked daily
tasks and goals. Ensured minimal downtime, safety, and compliance.
Leveraged hands-on management style to mentor and train team members on
product preparation, extraction, meal load-out, bio-diesel flows, and
safety. Operated all equipment and provided assistance during staffing
shortages. Collaborated closely with maintenance team to promptly address
issues and repairs.
Key Achievements:
.Instrumental in establishing $200M facility, including communicating with
contractors and developing in-depth knowledge of all facets of production
and administration; launched operations 6 months ahead of schedule.
.As one of 4 original supervisors, successfully built extremely safe and
productive plant.
Industrial Mechanic, Dalton Corporation
Warsaw, IN, 4/2003-4/2007
Served as Herman Molding line industrial mechanic for $15M grey iron
castings operations. Drove collaboration with team members and production
staff to deliver timely repairs. Presented process improvement
recommendations to management leading to decreased downtime. Proven
knowledge in plumbing of air, hydraulic, and water lines; welding and
fabrication of items off blueprints; and troubleshooting of systems for
quick repair of equipment. Utilized a range of equipment, including
welders, fabricators, mechanical tools, rigging, electrical, PLC,
hydraulic, and pneumatic equipment.
Key Achievements:
.Provided leadership and technical guidance on numerous mission-critical
repair projects.
.Proactive preventive maintenance planning resulted in setting 2 records
for least amount of downtime for a 12-hour period.
.Implemented process changes to decrease downtime time, including improving
chain hoist rigging and enhanced troubleshooting methods.
ACM Operator / Extruder Back-up Lead, Rohm And Haas
Warsaw, IN, 3/1990-4/2003
Operated ACM and Extruder equipment for leading powder coating manufacturer
with commitment to productivity and safety. Ensured all orders met customer
requirements and specifications. Prepared and distributed daily reports.
Assumed responsibility for team leadership in absence of supervisor; held
responsibility for operations and equipment.
Key Achievements:
. .Recognized with several safety awards and TQM awards due to
outstanding contributions.
. .Instituted drum lifting TQM team and safety LO / TO process.
Education and Credentials
Techinical Certificate in Mechanical / Industrial Technology
Ivy Technical College of Indiana - Ft. Wayne, IN
. Graduated Cum Laude
. On Dean's List for 3 Semester
. Phi Theta Kappa Honors Society
. National Dean's List
Professional Development:
. Steam Classes
. 10 Hour OSHA Class
. Findlay School of Environment & Emergency Management
. Management and Supervisor Training
. CPR / AED, First Responder, First Aid
. Rescue & Recovery (Confined Space)
. SCBA Trained
. LO / TO Training / Trainer
. Welding
. Mathematics for Industry
. TQM Management Classes
. Rough Terrain Forklift Safety Course
. ISO Auditor Training
Associations:
. Phi Theta Kappa Honors Society
Equipment & Technologies:
. Fork Truck/Lifts Propane & Electric Hulloosenators
. Man Lifts Crackers
. Scissor Lifts Cyclonic Aspiration
. Arc Welders Vertical Seed Conditioners (VSCs)
. Plasma Cutter Flakers (Damon Croes)
. Mig Welders Hammer Mills
. Pipe Threader Extractors
. Hydraulic Hose Makers D / T and D / C for Extraction
. Air Quality Equipment For Confined Spaces Mineral Oil Recovery
. Self Contained Breathing Equipment Hexane Recovery Systems
. Rigging Devices Hoist & Come-Along Bio-diesel GEA Equipment
. Windows XP, Word, Excel, Outlook, Bio-diesel and Ethanol Process Flows